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EPOS4 50/5
maxon motor EPOS4 50/5 User Manual
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maxon motor ag
Brünigstrasse 220 P.O.Box 263 CH-6072 Sach
seln Phone +41 41 666 15 00 Fax
+41 41 666 16 50 www.maxonmotor.com
Edition May 2017
EPOS4 Positioning Controller
Hardware Reference
maxon motor control
Positioning Controller
P/N 546047
Hardware Reference
Document ID: rel6
852
2
Table of Contents
T Cable Ofcontents 1 about 5
2
Default Chapter
2
Table of Contents
2
1 About
5
About this Document
5
Figure 1-1 Documentation Structure
5
About the Device
7
About the Safety Precautions
8
2 Specifications
9
Technical Data
9
Thermal Data
11
Figure 2-2 Derating of Output Current
11
Limitations
12
Figure 2-3 Power Dissipation and Efficiency
12
Dimensional Drawing
13
Figure 2-4 Dimensional Drawing [MM]
13
Standards
14
3 Setup
15
Generally Applicable Rules
15
Cabling
16
Connections
18
Figure 3-5 Connectors
18
Power Supply (X1)
19
Figure 3-6 Power Supply Connector X1
19
Logic Supply (X2)
21
Figure 3-7 Logic Supply Connector X2
21
Motor (X3)
22
Figure 3-8 Motor Connectors X3
22
Hall Sensor (X4)
23
Figure 3-9 Hall Sensor Connector X4
23
Figure 3-10 Hall Sensor 1 Input Circuit (Analogously Valid for Hall Sensors 2 & 3)
24
Encoder (X5)
25
Figure 3-11 Encoder Connector X5
25
Figure 3-12 Encoder Input Circuit Ch a "Differential" (Analogously Valid for Ch B & Ch I)
26
Figure 3-13 Encoder Input Circuit Ch a "Single-Ended" (Analogously Valid for Ch B & Ch I)
27
Sensor (X6)
28
Figure 3-14 Sensor Connector X6
28
Figure 3-15 Digital Incremental Encoder Input Circuit Ch a "Differential" (Analogously Valid for Ch B)
29
Figure 3-16 Digital Incremental Encoder Input Circuit Ch I
30
Figure 3-17 Digital Incremental Encoder Input Circuit Ch a "Single-Ended" (Analogously Valid for Ch B)
31
Figure 3-18 Digital Incremental Encoder Input Circuit Ch I
32
Figure 3-19 Analog Incremental Encoder Input Circuit Ch a "Differential" (Analogously Valid for Ch B)
33
Figure 3-20 Analog Incremental Encoder Input Circuit Ch I (Digital Evaluation)
34
Figure 3-21 SSI Absolute Encoder Data Input
35
Figure 3-22 SSI Absolute Encoder Clock Output
35
Figure 3-23 Hsdigin1 Circuit "Differential" (Analogously Valid for Hsdigin2
36
Figure 3-24 Hsdigin1 Circuit "Single-Ended" (Analogously Valid for Hsdigin2
36
Figure 3-25 Hsdigout1 Output Circuit
37
Digital I/O (X7)
38
Figure 3-26 Digital I/O Connector X7
38
Figure 3-27 Digin1 Circuit (Analogously Valid for Digin2
39
Figure 3-28 Digin1 Circuit (Analogously Valid for Digin2
39
Figure 3-29 Digout1 Circuit (Analogously Valid for Digout2)
40
Figure 3-30 Digout1 "Sinks" (Analogously Valid for Digout2)
41
Figure 3-31 Digout1 "Source" (Analogously Valid for Digout2)
41
Analog I/O (X8)
42
Figure 3-32 Analog I/O Connector X8
42
Figure 3-33 Anin1 Circuit (Analogously Valid for Anin2)
43
Figure 3-34 Anout1 Circuit (Analogously Valid for Anout2)
43
Sto (X9)
44
Figure 3-35 STO Connector X9
44
Figure 3-36 STO-IN1 Circuit (Analogously Valid for STO-IN2)
45
Figure 3-37 STO-OUT Circuit
45
Rs232 (X10)
46
Figure 3-38 RS232 Connector X10
46
Can 1 (X11) & Can 2 (X12)
47
Figure 3-39 CAN 1 Connector X11 and CAN 2 Connector X12
47
Usb (X13)
49
Figure 3-40 USB Connector X13
49
Extension NET in (X14) & Extension NET out (X15)
50
Figure 3-41 Extension NET in & NET out Connectors X14 & X15
50
Extension Signal (X16)
52
Figure 3-42 Extension Signal Connector X16
52
Extension Slots (EXT1 & EXT2)
53
Figure 3-43 Extension Slots
53
DIP Switch Configuration (SW1)
54
Figure 3-44 DIP Switch SW1
54
3.3.17 Spare Parts
56
Status Indicators
57
Figure 3-45 Leds - Location
57
4 Wiring
59
Figure 4-46 Interfaces - Designations and Location
59
Possible Combinations to Connect a Motor
60
DC Motor
60
EC (BLDC) Motor
61
Figure 4-47 Main Wiring Diagram
62
Main Wiring Diagram
62
Excerpts
63
Power & Logic Supply
63
DC Motor
63
EC (BLDC) Motor
63
Hall Sensors
63
Figure 4-48 Power & Logic Supply
63
Figure 4-49 DC Motor
63
Figure 4-50 EC (BLDC) Motor
63
Figure 4-51 Hall Sensors
63
Digital Incremental Encoder
64
Digital & Digital Incremental Encoder
64
Digital & Analog Incremental Encoder
64
Figure 4-52 Digital Incremental Encoder
64
Figure 4-53 Digital & Digital Incremental Encoder
64
Figure 4-54 Digital & Analog Incremental Encoder
64
Digital Incremental & SSI Encoder
65
Analog Incremental Encoder
65
SSI Encoder
65
Figure 4-55 Digital Incremental & SSI Encoder
65
Figure 4-56 Analog Incremental Encoder
65
Figure 4-57 SSI Encoder
65
L Fist Ofigures
67
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maxon motor EPOS4 50/5 Specifications
General
Brand
maxon motor
Model
EPOS4 50/5
Category
Controller
Language
English
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