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MaxPower CT80 - User Manual

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Manual CT60 & CT80 April 2008
www.max-power.com
CT60 / CT80
With electronic thruster control
INSTALLATION OPERATION MAINTENANCE
Serial No.: ------------------------------------------------------
Installation date: -------------------------------------------------
THIS MANUAL MUST BE KEPT ONBOARD AT ALL TIMES
Max Power S.A.S, 10 allée François Coli, 06210 MANDELIEU, FRANCE
Tél. +33 492 19 60 60 - Fax + 33 492 19 60 61
émail : mp@max-power.com - www.max-power.com

Questions and Answers

Summary

General Installation Guidelines

Tunnel Positioning and Clearance Requirements

Specifies minimum tunnel depth, distance from waterline, and forward placement for optimal performance.

Motor Mounting and Environmental Considerations

Details supporting the electric motor, ensuring a dry/ventilated zone, and battery placement proximity.

Propeller and Drive Leg Centering

Defines specific centering requirements for CT60 mono and CT80 duo propellers/drive legs within the tunnel.

Tunnel Installation

Tunnel Opening Marking and Cutting

Guides on tracing elliptical shapes using a compass and cutting the hull openings.

Hull Surface Preparation for Lamination

Instructions for preparing the hull interior and exterior around the tunnel opening for bonding.

Tunnel Lamination and Sealing Procedures

Details on applying fibreglass filler, resin, and creating a watertight barrier for secure installation.

Hydrodynamic Tunnel Opening Finish

Advice on creating smooth hydrodynamic lines by leaving gaps and applying finish coats for optimal water flow.

Composite Motor Support and Drive Leg

Critical Area for Motor Support Fixing

Highlights the specific tunnel area that must not be laminated to allow for motor support attachment.

Centering Propellers and Drive Legs

Specifies the correct centering of propellers and drive legs for CT60 mono and CT80 duo models.

Fixing Hole Preparation and Verification

Covers marking, drilling, and using gaskets to verify alignment for fixing screws.

Assembly and Sealing of Support and Leg

Steps for positioning, tightening screws, and applying sealant for the motor support and drive leg assembly.

Electric Motor Installation

Motor Mounting and Shaft Alignment

Instructions for placing the electric motor onto its support and ensuring proper shaft alignment.

Securing Motor Support Screws

Details on tightening the four motor support screws to the specified torque.

Propeller Installation and Care

Propeller Installation and Securing

Guidance on inserting drive pins, fitting propellers, and tightening the securing screw.

Shaft and Seal Lubrication

Recommendation to apply silicon grease to shafts and seals to prevent calcium buildup.

Protection Grills

Installation Impact on Performance

Notes that installing protection grills is possible but may affect thruster performance.

Electrical Installation Overview

General Electrical Safety and Precautions

Warnings about incorrect installation, voltage drop effects, and the importance of cable quality.

Main Power Fuse

Fuse Sizing Based on Cable Sections

Explains that fuse selection should consider cable capacity rather than thruster amperage.

Batteries

Recommended Battery Type and Capacity

Suggests using maintenance-free starting batteries with high CCA outputs for thruster power.

Electronic Control Box

Control Box Power Supply and Protection

Details on installing a fused breaker, an 8A fuse, and managing voltage drop in power cables.

Battery Isolator Requirements and Types

Discusses the necessity of installing electric and manual battery isolators for safety and functionality.

Control Panel and Thruster Functions

Thruster Activation and Deactivation

Describes the procedure for switching the thruster ON and OFF using the control panel buttons/joystick.

Directional Change Delay Feature

Explains the built-in time delay for left/right thrust to prevent rapid direction changes.

Overheating Alarm and Shutdown Procedure

Details the thermal switch-off mechanism, including alarm signals and automatic shutdown.

Automatic Standby and Shutdown

Describes how the thruster automatically switches off after a period of inactivity.

Control Panel Installation

Panel Mounting and Environmental Protection

Guidelines for installing control panels in accessible locations, protected from elements.

Sealing and Waterproofing Installation

Emphasis on using rubber seals and correct installation for panel waterproofing.

Dashboard Wiring and Cable Contact Care

Advice on clipping the face panel and keeping the area behind the dashboard dry to prevent contact oxidation.

Tests and Measurements

Recommended Testing Conditions

Specifies that tests must be conducted with the boat in water, batteries charged, and engines running.

Maximum Continuous Runtime

Notes the standard maximum continuous operating runtime and its dependence on ambient temperature.

Key Measurement Points for Voltage Drop

Lists specific locations for measuring voltage to identify and diagnose voltage drop issues.

Voltage Drop Impact and Corrective Actions

Explains how voltage drop affects performance and outlines checks for low voltage readings.

Operation and Safety

Thruster Activation and Directional Control

Instructions for switching on, operating the joystick/buttons, and correcting direction wiring.

Manoeuvring and Momentum Management

Advice on anticipating boat momentum and releasing control before reaching the target position.

Operational Safety Precautions

Warns against operating the thruster in areas with swimmers or floating debris for safety.

Maximum Recommended Running Time

Specifies the maximum continuous running time limit for the thruster.

Alarms and Maintenance

Overheating Alarm and Shutdown Procedure

Details the thermal switch-off mechanism, including alarm signals and automatic unit shutdown.

Power Isolation and Circuit Safety

Emphasizes cutting power at all points and ensuring circuits are isolated before any work.

Prohibited Storage Near Components

Reiterates the warning against storing flammable products near electrical components.

Safe Operational Zones

Advises against using the thruster in areas with swimmers or floating debris for safety.

General Thruster System Maintenance

Covers regular checks of batteries, electrics, and cleaning of motor brushes.

Composite Drive Leg and Propeller Care

Instructions for drive leg oil, anodes, cleaning, antifouling, and seal lubrication.

Electrical Diagrams and Connections

Diagram Purpose and Regulatory Compliance

States the diagram is a guide and local rules for high-current circuits must be respected.

Battery Connection and Voltage Configuration

Guidance on connecting batteries according to thruster voltage, in series or parallel.

Wiring Diagram Explanation

Illustrates the connections between the control panel, electronic control box, and power supply.

Power Supply Protection and Breaker Installation

Notes on protecting the positive supply cable with a fuse and installing a separate breaker/switch.

Spare Parts Information

CT60;CT80 Component Identification

Diagram illustrating numbered components of the CT60/CT80 thruster system for identification.

Electric Motor and Drive Leg Components

Lists specific part numbers, descriptions, quantities, and references for motors and drive legs.

Electrical Components and Fuses

Lists part numbers, descriptions, and references for electronic control boxes, fuses, and fuse holders.

Troubleshooting

Control Panel Power Issues

Provides checks for when the control panel does not light up, focusing on connections and fuses.

Motor Not Running Diagnosis

Lists checks for relay clicking but motor not running, including fuses, isolators, and battery conditions.

Thruster Performance Issues

Covers checks for motor running but no thruster action, and for the thruster lacking power.

Worldwide Distribution Network

Locating Max Power Distributors

Instructions to consult the website for finding the nearest Max Power distributor.

Warranty Coverage

Warranty Document Structure Overview

Outlines the format and sections covered within the warranty document.

Key Definitions for Warranty Terms

Defines terms like Dealer, End User, Installer, Manufacturer, and Serial Number.

Warranty Period and Transferability

Specifies the two-year coverage period and states the warranty is transferable to subsequent owners.

Warranty Registration Procedure

Details the methods for registering the purchase to obtain extended warranty coverage.

Warranty Terms for Year 1 and Year 2

Details the coverage, parts, and labour provided during the first and second year of warranty.

Warranty Exclusions and Limitations

Lists specific conditions, damages, and costs that are not covered by the warranty.

Procedural Guidelines for Warranty Claims

Outlines the steps to follow when reporting a problem and initiating a warranty claim.

Warranty Form

Owner and Skipper Information

Fields for the boat owner and skipper to provide personal and contact details.

Installation Details and Checklist

Section for installer to record boat and thruster installation details, plus an installation checklist.

Warranty Registration Submission

Instructions on how to submit the completed warranty form to Max Power to activate coverage.

MaxPower CT80 Specifications

General IconGeneral
BrandMaxPower
ModelCT80
CategoryBoat
LanguageEnglish

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