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McQuay SEASONCON ALP-045C User Manual

McQuay SEASONCON ALP-045C
59 pages
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Questions and Answers:

McQuay SEASONCON ALP-045C Specifications

General IconGeneral
BrandMcQuay
ModelSEASONCON ALP-045C
CategoryHeat Pump
LanguageEnglish

Summary

Introduction

General Description

Provides an overview of the McQuay ALP SEASONCON air cooled condensing unit's design and features.

Nomenclature

Defines the standard model designation for the ALP series units.

Inspection Upon Arrival

Details the procedure for checking received equipment for completeness and damage.

Installation Procedures

Handling and Lifting

Provides instructions for safely handling and lifting the condensing unit to prevent damage.

Location and Clearance Requirements

Specifies minimum clearances for proper airflow and service access.

Service Access

Details requirements for accessing unit components for maintenance.

Vibration Isolation

Vibration Isolator Selection

Guides the selection and location of spring isolators based on unit size.

Refrigerant Piping

General Piping Recommendations

Outlines best practices for refrigerant piping design and installation.

Refrigerant Piping Connections

Details how refrigerant lines connect to the unit and recommended sizes.

Liquid Line Components

Lists components included in liquid line accessory kits.

Leak Testing Procedures

Describes the process for testing the system for refrigerant leaks.

Hot Gas Bypass System

Hot Gas Bypass Components

Information on optional hot gas bypass kits and their function.

Refrigerant Charge and Charging

Details refrigerant charge requirements and the charging process.

Physical and Dimensional Data

Pressure-Vacuum Equivalents

Table relating pressure/vacuum readings to boiling points.

Unit Capacity and Dimensions

Provides physical specifications, capacities, and dimensions for ALP units.

Major Components

Lists major components like compressors and their designations.

Field Wiring

General Wiring Practices

Covers compliance with codes, wire requirements, and power connection options.

Typical Power Wiring Diagrams

Illustrates single and multiple point power wiring configurations.

Typical Control and Safeties Wiring Diagrams

Shows wiring for safety controls and compressor sequencing.

Typical Thermostat Wiring Diagrams

Provides wiring diagrams for 4, 6, and 8-stage thermostats.

Startup and Shutdown Procedures

Pre-Startup Checks

Essential checks before initial unit startup.

Initial Startup

Step-by-step guide for starting the unit for the first time.

Temporary Shutdown

Procedures for temporarily shutting down the unit.

Extended Shutdown

Guidelines for putting the unit into extended shutdown.

System Maintenance

General Maintenance

Routine service checks including oil level and electrical terminals.

Compressor Oil Level

Instructions for checking and adding oil to compressors.

Condenser Maintenance

Guidance on cleaning air-cooled condensers.

Refrigerant Sightglass Observation

How to interpret sightglass readings for refrigerant charge.

Service Procedures

Filter-Drier Replacement

Steps for replacing the filter-drier assembly.

Liquid Line Solenoid Valve Service

Maintenance and replacement of liquid line solenoid valves.

Thermostatic Expansion Valve Adjustment

Procedure for adjusting and replacing expansion valves.

Appendix: Controls, Settings, and Functions

Standard Controls

Details on safety controls like high/low pressure and motor protectors.

High Pressure Control

Description and settings for the high pressure safety control.

Low Pressure Control

Description and settings for the low pressure pumpdown control.

FANTROL Head Pressure Control

Explanation of FANTROL system for head pressure management.

Compressor Lockout

Function and purpose of the compressor lockout time delay.

Optional Controls

Speedtrol Head Pressure Control

Modulates fan speed for head pressure control at low ambient temperatures.

Compressor Unloaders

Explanation of unloaders controlled by suction pressure.

Low Ambient Start

Bypasses controls to allow startup in low ambient conditions.

Phase/Voltage Monitor

Protects motors from electrical issues like phase loss.

Hot Gas Bypass

System for maintaining evaporator pressure at minimum values.

ALP Controls, Settings, and Functions

High Pressure Control Settings

Details on HP control symbol, setting, reset, and location.

Low Pressure Control Settings

Details on LP control symbol, setting, reset, and location.

Compressor Motor Protector Settings

Information on motor protector symbol, setting, and reset.

FANTROL Condenser Pressure Control Settings

FANTROL settings for cut-in/out pressures and ambient temperatures.

Compressor Lockout Time Delay Settings

Settings for the compressor lockout time delay.

Troubleshooting Chart

Compressor Will Not Run

Identifies causes and corrective steps for a non-operating compressor.

Compressor Noisy or Vibrating

Troubleshooting guide for compressor noise and vibration issues.

High Discharge Pressure Issues

Diagnosing and resolving high discharge pressure problems.

Low Suction Pressure Issues

Troubleshooting steps for low suction pressure conditions.

Compressor Loses Oil

Diagnosing and correcting oil loss from the compressor.

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