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mecalac TA1EH - User Manual

mecalac TA1EH
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Site Dumper
TA1EH Stage 5
1 June 2021
English (EN)
2.5
1801
Original Instructions
OPERATOR’S MANUAL
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Table of Contents

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Summary

Introduction to Mecalac TA1 EH Dumper

Important Information for Operators

Manual importance and correct usage benefits.

Safety Alert System

Identifies important safety messages and symbols in the manual.

Intended Use

Defines the machine's design and purpose for transporting materials.

Operations Manual

Guide to safe operation, controls, checks, and maintenance procedures.

Identification Plate Location

Location of the Vehicle Identification Number (VIN) plate.

Warranty Registration Process

Information on registering the machine with Mecalac at the time of sale.

Warranty and Maintenance Terms

Details on warranty terms and conditions found in the manual.

Service and Parts Enquiries

How to make enquiries for service and replacement parts.

Official Documents and CE Marking

Information on machinery safety directives and CE marking.

California Proposition 65 Warnings

Warning requirements for substances harmful in California.

Bulletin Compliance

Importance of complying with and receiving safety bulletins from the dealer.

Contacting the Manufacturer

Information on when and how to contact the manufacturer.

Transfer of Machine Ownership

Procedure for informing the dealer or manufacturer about ownership changes.

Safety Guidelines for Mecalac TA1 EH Dumper

Safety Alert System

Use of the Safety Alert Symbol to identify potential injury hazards.

ANSI Hazard Classification System

Hazard classification system for safety signs used in specific regions.

Personal Protective Equipment (PPE)

Required PPE for operating and maintaining the machine.

General Safety Information

Crucial safety precautions for operators, supervisors, bystanders, and the machine.

Seat Belt and Green Beacon

Importance of seat belt use and the optional green beacon system.

ROPS (Roll Over Protective Structure)

Information on the Roll Over Protective Structure and its inspection.

Lockout and Tag Out Procedures

Procedures to prevent accidental startup during maintenance.

Hydraulic Fluid Hazards

Hazards associated with high-pressure hydraulic fluid and precautions.

Fluid Level Checks Safety

Safety precautions for checking fluid levels in the machine.

Battery Electrolyte Hazards

Hazards of battery acid and safe handling procedures.

Fire Safety

Safety precautions for dealing with fires, including appropriate extinguishers.

Water Cooled Engine Safety

Safety advice regarding hot cooling systems and pressure.

Lubricant Handling Safety

Safe handling of lubricants, including old and new oils.

Oil or Fuel Spillage Cleanup

Procedures for cleaning up oil or fuel spills.

Working on Gradients Safely

Guidelines for safe operation on slopes and gradients.

Operator and Site Responsibilities

Duties of site management and operators regarding safety.

Overturning Prevention and Actions

Actions to take if the machine begins to overturn, and ROPS protection.

Safety Sign Management

Importance of safety signs and their maintenance.

Technical Data for Mecalac TA1 EH Dumper

Machine Dimensions

Detailed dimensions of the machine with standard and narrow tyres.

Turning Circle Specifications

Information on the machine's turning circle radius.

Tyre Data and Pressures

Specifications for tyre make, size, and recommended pressures.

General Technical Data

Comprehensive technical data including engine, transmission, and capacities.

Noise Emissions

Declared noise emission values according to ISO 4871 standard.

Vibration Levels

Hand/arm and whole body vibration levels as per standards.

Description of Mecalac TA1 EH Dumper Components

TA1 EH Dumper Overview

Overview of the TA1EH site dumper, detailing its features and components.

Skip Operation and Features

Description of the load-carrying skip and its operation.

Chassis Design

Explanation of the articulating chassis design.

Hydraulic System Details

Details on the hydrostatic drive and hydraulic system components.

Battery Isolator Function

Function and operation of the battery isolator switch.

Circuit Breakers and Audible Warning

Information on circuit breakers and the overheating audible warning.

Hour Meter Function

Purpose and function of the hour meter for maintenance tracking.

Control Panel and Switch Functions

Identification and description of dashboard controls and warning lights.

Start Interlock Safety Feature

Safety feature preventing engine start unless operator is seated.

Start;Stop Switch Operation

Operation of the key-operated start/stop switch.

Direction Indicator Switch

Operation of the directional indicator switch.

Machine Lighting Systems

Description of front and rear lighting systems.

Orange Flashing Beacon

Function and removal of the orange flashing beacon.

Forward;Reverse Switch

Operation of the switch for selecting travel direction.

Skip Control Lever Operation

Operation of the lever for controlling the skip functions.

Accelerator Pedal Function

Function of the accelerator pedal for speed control.

Wheel Chock Usage

Use and storage of wheel chocks for safety.

Seat Belt Importance

Importance of seat belt use and types available.

Transportation of Mecalac TA1 EH Dumper

Loading with Ramps

Safety procedures for loading the machine using ramps.

Loading with a Crane

Guidelines for safely lifting and loading the machine with a crane.

Articulation Lock

Procedure for fitting and using the articulation lock.

Tie Down Points

Location and use of tie-down points for securing the machine.

Secure Tie Down Methods

Methods for securely tying down the machine during transport.

Initial Setup and Adjustments

Delivery Checks

Essential checks to perform upon machine delivery.

ROPS Setup Procedure

Procedure for setting up the ROPS in the work position.

Start Up and Adjustments

Steps for starting the engine and initial adjustments.

Standard Operating Procedures

Pre Start Checks

Important checks before starting the machine's engine.

Setting ROPS to Work Position

Steps to correctly position and secure the ROPS.

Lowering ROPS for Transport

Procedure for lowering the ROPS for transportation.

Operator Seat Adjustments

Adjustments for operator seat comfort and safety.

Starting the Engine

Detailed steps for safely starting the machine's engine.

Stopping the Engine

Procedure for safely stopping the machine's engine.

Moving the Machine

Steps for safely moving the machine, including forward/reverse operation.

Loading the Skip Safely

Safety considerations before loading the skip.

Skip Operation Procedures

Procedures for operating the skip, including tipping and lowering.

Parking the Machine

Steps for safely parking and securing the machine.

Emergency Operating Procedures

Running Out of Fuel on a Slope

Procedure to follow if the machine runs out of fuel on a slope.

Jump Starting the Battery

Safety precautions and procedure for jump-starting the battery.

Towing the Machine

Information and procedures for towing the machine.

Releasing the Brakes

Steps to release the machine's brakes for towing or maintenance.

Maintenance and Lubrication Guide

General Maintenance Information

Importance of regular maintenance and lubrication for machine life.

Maintenance Precautions

Crucial precautions to take before performing maintenance.

Cleaning the Machine

Instructions for thoroughly cleaning the dumper.

Battery Disposal Guidelines

Reference to storage and disposal section for battery handling.

Hydraulic Oil Under Pressure Warning

Warning about high-pressure hydraulic oil and safety measures.

Skip Support Usage

Procedure for using the skip support for safety during maintenance.

Fitting the Articulation Lock

Procedure for fitting the articulation lock for safety.

Battery Removal Procedure

Safety precautions and procedure for battery removal.

Air Cleaner Maintenance

Daily maintenance and checks for the air cleaner system.

Engine Oil Check and Fill

Procedure for checking and adding engine oil.

Engine Coolant Top-Up

Safety precautions and procedure for topping up the cooling system.

Hydraulic System Cleanliness

Importance of hydraulic system cleanliness and maintenance.

Fuel System Refueling

Safety precautions and procedure for adding fuel.

Wheels and Tyres Checks

Regular checks and recommended pressures for wheels and tyres.

Maintenance Schedule

Schedule for routine maintenance tasks at different hour intervals.

Lubrication Diagram

Visual guide showing lubrication points on the machine.

Lubrication Chart

Chart detailing lubricants and their application intervals.

Fluids and Lubricants Recommendations

Recommended engine oil, coolant, and grease types.

Fluid Capacities

Table listing fluid capacities for various systems.

Troubleshooting Mecalac TA1 EH Dumper

General Troubleshooting

Common issues like engine not starting or overheating.

Electrical Troubleshooting

Troubleshooting common electrical faults and warning lights.

Hydraulic Troubleshooting

Diagnosing and resolving issues with the hydraulic system.

Recovery Procedures

Towing the Machine

Procedures and precautions for towing the machine.

Lifting with a Crane

Guidelines for safely lifting the machine with a crane.

Storage, Decommissioning, and Disposal

Long Term Storage Guidelines

Guidelines for storing the machine in a dry, protected environment.

Temporary Storage Requirements

Procedures for storing machines for periods up to 30 days.

Extended Storage Procedures

Additional procedures for storing machines for 30 days to six months.

Decommissioning Steps

Steps for preparing the machine before storage.

Recommissioning Procedures

Procedures for bringing a stored machine back into service.

Machine Disposal

Safe and legal procedures for machine disposal.

Used Battery Disposal

Guidelines for the proper disposal and recycling of used batteries.

Glossary of Terms

Articulation Lock

Device preventing chassis movement during transport or maintenance.

Battery Isolator

Device to shut off electrical supply from the battery.

Hydrostatic Drive

Method of transferring engine power to wheels via hydraulics.

ROPS (Roll Over Protective Structure)

Roll Over Protective Structure - roll over bar.

Skip Prop

Mechanical device supporting a raised skip.

Appendices

Hydraulic Diagrams

Visual representation of the machine's hydraulic system.

mecalac TA1EH Specifications

General IconGeneral
Brandmecalac
ModelTA1EH
CategoryTrucks
LanguageEnglish