Page 9 - 14 TA1EH
9. Maintenance & Lubrication
9.15 Maintenance Schedule
This list is included in the operations manual to enable management to plan maintenance for the
machine. It should be noted that some procedures listed are beyond the scope of the operator
and must only be performed by qualified mechanics conversant with this type of equipment.
Table 9.1. - Maintenance Schedule
The following service schedules are for guidance only. Under extreme operating conditions the service schedules should be adjusted
accordingly to allow for the local working environment.
Before carrying out any service or maintenance work ensure ALL safety precautions have been taken.
Always follow the instructions given in the engine manufacturers handbook when servicing, adjusting and especially when starting and
stopping the engine.
ALL Faults MUST be Reported Immediately and Corrected BEFORE the Machine is Used
10 Hours Check tyre condition and pressures.
Check ROPS for damage etc. Report ALL faults immediately.
Check seat belt.
Check the air cleaner blockage indicator. Squeeze the air cleaner dust ejector.
Remove air cleaner and clean in dusty environments.
Check fuel tank level - NEVER allow the fuel tank to empty. Fill at the end of each shift.
Check engine oil level and top up as necessary.
Check hydraulic oil level.
Check all warning lights and gauges are working correctly.
Check engine coolant level - expansion tank (engine cold).
Check operator platform and steps are clean and free from damage and obstructions.
Check start inhibitors are functioning correctly.
Check skip prop is present and functional.
Check articulation lock is present and functional.
Visually check machine for fluid leaks, damage, missing parts, unreadable safety signs etc.
50 Hours As for 10 hours and including :
Lubricate the centre pivot.
Lubricate all other grease nipples - see lubrication chart.
Oil all control pivots, e.g. throttle etc.
Check wheel nut torque.
Check, clean and protect battery connections.
Check for air leaks on the air inlet/filter system.
Remove the end cap on the cyclone type air cleaner and inspect elements. Clean or replace as necessary.
Replace any damaged safety signs.
200 Hours As for 50 hours and including :
Replace inline fuel filter.
Check engine cooling fan and alternator belt for damage and tension - adjust/replace if necessary.
Check tightness of centre pivot lock screws. 12mm Durlock bolts to 135Nm and the M16 cap head screws to
340Nm.
Check hoses for chaffing, adjust as necessary.
400 Hours As for 200 hours and including :
Drain engine and refill with fresh, clean oil.
Replace engine oil filter.
Drain and clean fuel tank.
Replace fuel filter element.
Change hydraulic filter(s).
Drain hydraulic tank and clean hydraulic suction strainer. Renew return line filter. Refill hydraulic system with
clean, fresh oil.
Check engine coolant antifreeze / water ratio - especially in sub zero conditions.
600 Hours As for 200 hour service
800 Hours As for 400 hours and including :
Check engine valve clearances - adjust as necessary.
Check wheel motor location bolts.
Check centre pivot pin nut torque setting.
1600 Hours As for 800 hours and including:
Remove and check engine injector nozzles - adjust pressure or replace as necessary.
Drain and replace engine coolant.
Only Perform the Applicable Service Checks Above
Thoroughly Clean the Machine BEFORE Performing ANY Service or Maintenance Tasks
To Next Page
Loading...