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Medisoft 800 Series - User Manual

Medisoft 800 Series
66 pages
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Series 800 Treadmills
Service Manual
and
troubleshooting guide
870 A/S/C Model
REV. 1/01.07-2019

Table of Contents

Other manuals for Medisoft 800 Series

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Summary

Introduction and Initial Checks

Introduction Safety Note

Important safety note regarding connector closure at the base of the right handle.

System Breakdowns and Diagnostic Procedures

Maintenance Safety Precautions

Essential safety measures for service technicians before performing maintenance.

Treadmill Common Breakdowns

Common treadmill symptoms and their corresponding diagnostic procedures.

Diagnosis of Inclination Subsystem

Inclination Subsystem Breakdown Causes

List of potential causes for inclination subsystem malfunctions.

Inclination Subsystem Diagnostic Flowchart

Step-by-step troubleshooting guide for inclination system issues.

Communication Interface Checks

Checks for transmission, connection, and RS232 cable integrity.

System Performance Tests

Testing inclination functionality and treadmill response to commands.

Component Diagnosis and Replacement

Procedures for hood removal, board checks, fuse tests, and board replacement.

Actuator and Motor Maintenance

Lubricating the inclination actuator and replacing the elevation motor.

Diagnosis of Velocity Subsystem

Velocity Subsystem Reboot Caution

Caution regarding system reboot after power off for electrical safety.

Velocity Subsystem Malfunction Causes

List of potential causes for velocity subsystem malfunctions.

Velocity Subsystem Diagnostic Flowchart

Step-by-step troubleshooting guide for velocity system issues.

Velocity System Component Checks

Checking velocity, inverter, control board fuse, and signal control.

Velocity System Component Replacement

Procedures for control board, inverter, and velocity motor replacement.

Diagnosis of Power Subsystem

Power Subsystem Malfunction List

List of common issues affecting the treadmill's power subsystem.

Power Subsystem Diagnostic Flowchart

Step-by-step troubleshooting guide for power system issues.

Power Input Checks

Checking warning light, power plug, and main switch input voltage.

Power Supply Component Replacement

Procedures for power cord and main switch replacement.

Safety and Power On Checks

Checking safety switch, emergency buttons, and initial power-on status.

Power Circuit Component Checks and Replacement

Checking filter board, contactor, and related components.

Power System Detailed Checks

Tests for control board power, transformer, fuses, and connectors.

Diagnosis of the Gliding Subsystem

Gliding Subsystem Malfunction Causes

List of potential causes for gliding subsystem malfunctions.

Gliding Subsystem Diagnostic Flowchart

Step-by-step troubleshooting guide for gliding system issues.

Belt Tension and System Checks

Checks for belt tension, tautness, and general system operation.

Drive Belt Maintenance Procedures

Testing drive belt slippage and adjusting its tension.

Running Belt Maintenance Procedures

Checking and lubricating the running belt for smooth operation.

Gliding System Replacement and Disassembly

Procedures for replacing and disassembling the gliding system.

Running Belt and Deck Maintenance

Replacing, disposing of belts, and cleaning/lubricating the deck.

Roller and Drive Belt Maintenance

Cleaning rollers, checking belt wear, and replacing drive belts.

Gliding Subsystem Reassembly

Steps for reassembling the gliding subsystem after replacement.

Maintenance Planning: Critical Parts

Annex A: Transmission Protocol Specifications

Serial Interface Configuration Details

RS232 connection pinout and full duplex communication parameters.

RS232 Connector Pinout

Details of pins 2, 3, and 5 for the 9-pin serial connector.

Full Duplex Communication Settings

Parameters for full duplex serial communication (baud, parity, bits).

Treadmill Communication Protocol

Describes the four types of commands and responses used in communication.

Communication Input Commands

List of hexadecimal and decimal codes for treadmill control commands.

Command Acknowledgement Codes

List of codes confirming command reception and status.

Status Request Codes

Codes used to request treadmill status information.

Status Response Codes

Codes providing treadmill status information.

Setup Request and Response

Commands for setting measure system and firmware release.

Data Transmission Format

Format for speed, elevation, time, distance, and weight data.

Communication Application Notes

Notes on CDS, TADF, and data value checks in communication.

Setting RS232 Command Units

RS232 Km;h Configuration

Configuring the treadmill for Km/h commands via JP1 bridge.

RS232 MPH Configuration

Configuring the treadmill for MPH commands by excluding JP1 bridge.

Important Replacement Parts List

Electric Wiring Diagram

Treadmill Electric Wiring Schematic

Schematic showing the electrical connections of the treadmill components.

Medisoft 800 Series Specifications

General IconGeneral
Motor Power2.5 HP
Incline0 - 12%
Programs12
DisplayLCD
FoldingYes

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