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Memmert ICO Series - User Manual

Memmert ICO Series
68 pages
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Operating manual
ICO
CO
2
incubator
www.memmert.com

Table of Contents

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Summary

1. About this Manual

Purpose and target audience

Describes the product series ICO CO2 incubators and its intended users.

Versions

Describes appliance versions and firmware relevance for manual.

Further applicable documents

Lists additional documents like Service manual and software manual.

Retaining and passing on this manual

Instructions on keeping the manual safe, accessible, and handing it over.

2. Safety

2.1 Terms and Symbols Used

Explanation of terms and symbols for hazard warnings.

2.2 Product Safety and Dangers

Details on risks associated with the technically sophisticated unit.

2.3 Requirements to be met by Operating Personnel

Specifies qualifications and training for operating and maintaining the unit.

2.4 Responsibility of the Owner

Outlines the owner's responsibilities for unit condition and personnel.

2.5 Product Use

Defines the intended and prohibited uses of the appliance.

2.5.2 Improper Use

Details other uses that are improper and may result in danger or damage.

2.6 Changes and Alterations

Prohibits unauthorized changes and explains consequences.

2.7 Behaviour in case of Malfunctions and Irregularities

Instructs to turn off unit and inform manager if irregularities are noticed.

2.8 What to do in case of Accidents

Provides step-by-step instructions for handling accidents.

2.9 Switching off the Unit in an Emergency

Details the procedure for switching off the unit in an emergency.

3. Construction and Description

3.1 Design

Illustrates and labels the main components of the appliance.

3.2 Description of Function

Explains how the appliance operates, including heating and humidity control.

3.3 Materials

Details the stainless steel materials used for the outer housing and chamber.

3.4 Electrical Equipment

Lists electrical specifications, protection class, and fuse details.

3.5 Connections and Interfaces

Describes connection options like Ethernet for software communication.

USB interface

Details the appliance's USB port functionality for data transfer.

3.6 Nameplate

Explains the information provided on the appliance's nameplate.

3.7 Technical Data

Provides detailed specifications for appliance sizes, temperature, humidity, etc.

3.8 Applied Directives and Standards

Lists directives and standards the appliance complies with.

3.9 Ambient Conditions

Specifies the required ambient conditions for unit operation.

3.10 Scope of Delivery

Lists the items included in the appliance's delivery package.

3.11 Optional Accessories

Lists optional accessories available for the appliance.

4. Delivery, Transport and Setting Up

4.1 Safety

Safety precautions during lifting, carrying, and transporting the appliance.

4.2 Delivery

Information on how the appliance is supplied.

4.3 Transport

Methods for transporting the unit based on its size.

4.4 Unpacking

Instructions for unpacking the appliance and checking for completeness.

4.5 Storage after Delivery

Guidelines for storing the unit after it has been delivered.

4.6 Setting Up

Prerequisites for installation site, power, and ventilation.

4.6.2 Anti-tilt bracket

Instructions for attaching the anti-tilt bracket for appliance stability.

4.6.3 Adjusting the Doors

Guidance on how to adjust the appliance doors for proper alignment.

5. Putting into Operation

5.1 Putting into Operation for the First Time

Steps for initial setup, including acclimatization and connecting power.

5.2 Connecting the Unit to the Power Supply

Instructions for safely connecting the appliance to the electrical supply.

5.3 Water specifications

Specifies the type of water required for the appliance's humidity system.

5.4 Connecting and Filling the Water Tank

Procedure for connecting and filling the water tank for humidity control.

5.5 Inserting the Water Tray

Instructions for inserting the water tray for passive humidity control.

5.6 CO2 and N2 Connection

Steps for connecting CO2 and N2 gas supplies to the appliance.

5.7 Switching on Unit

Procedure for switching on the appliance and initial startup.

6. Operation and Control

6.1 Operating Personnel

Reiterates requirements for qualified and instructed personnel.

6.2 Opening the Door

Safety warning regarding appliance overheating when the door is open.

6.3 Loading the Appliance

Guidelines for safe and effective loading of the chamber.

6.4 Operating the Appliance

Overview of the ControlCOCKPIT interface and its functions.

6.4.2 Basic Operation

General steps for setting parameters using the ControlCOCKPIT.

6.5 Operating Modes

Introduces the different operating modes available.

6.5.1 Manual Mode

Describes operation where the appliance runs continuously with set values.

Timer mode

Operation using a digital backwards counter with target time setting.

Programme Mode

Running pre-defined programmes created with AtmoCONTROL software.

Remote control mode

Controlling the appliance remotely via PC software.

6.5.2 Digital Backwards Counter

Instructions for using the timer function for appliance operation.

6.5.3 Programme Mode

Detailed steps for starting and managing programmes.

6.6 Monitoring Function

Description of overtemperature protection mechanisms.

6.6.2 Electronic Temperature Monitoring (TWW)

Details on the electronic overtemperature protection system.

6.6.3 Temperature Selector Limiter (TWB)

Explains the function of the temperature selector limiter.

6.6.4 Automatic Temperature Monitor (ASF)

Details on the automatic temperature monitoring device.

6.6.5 Mechanical Temperature Monitoring: Temperature Limiter (TB)

Describes the mechanical temperature limiter for safety.

6.6.6 Adjusting the Temperature Monitoring

Step-by-step guide to adjusting temperature monitoring settings.

6.6.7 Humidity Monitoring

Explains humidity monitoring and how to adjust its settings.

6.6.8 CO2 Monitoring

Explains CO2 monitoring and how to adjust its settings.

6.6.9 O2 Monitoring

Explains O2 monitoring and how to adjust its settings.

6.7 Graph

Overview of chronological sequence of set and actual values as a curve.

6.7.2 Humidity, CO2 and O2 Profile

Displays chronological sequence of humidity, CO2, and O2 values.

6.8 Sterilising the Appliance

Procedure for sterilising the appliance, including HEPA filter and silicone plugs.

6.9 Ending Operation

Steps to safely shut down and end appliance operation.

7. Malfunctions, Warning and Error Messages

7.1 Warning Message of the Monitoring Function

Describes how monitoring function warnings are displayed and signaled.

7.1.1 Temperature Monitoring

Details alarms for ASF, TWW, and TB triggers and their actions.

7.1.2 Humidity Monitoring

Describes error displays for water tank empty, high/low humidity.

7.1.3 CO2 Monitoring

Details alarm for exceeding upper CO2 limit.

7.1.4 O2 Monitoring

Details alarms for exceeding or undercutting O2 limits.

7.2 Malfunctions, Operating Problems and Unit Errors

Covers issues like dark displays, inactive displays, and display changes.

8. Menu Mode

8.1 Overview

Explains how to navigate and use the Menu mode.

8.2 Basic Operation in Menu Mode Using the Example of Language Selection

Guides through menu operations using language selection as an example.

8.3 Setup

Allows setting appliance parameters like IP address, units, and modes.

8.3.2 IP Address and Subnet Mask

Configuration of network settings for appliance identification and connectivity.

8.3.3 Unit

Selection of temperature display units (°C or °F).

8.3.4 Temperature Monitoring

Choice of temperature protection class according to DIN standards.

8.3.5 Timer Mode

Setting whether the timer is setpoint-dependent or starts immediately.

8.3.6 Remote Control

Configuration options for controlling the appliance via remote control.

8.3.7 Gateway

Setup for connecting networks with different protocols.

8.4 Date and Time

Setting the date, time, time zone, and summer time.

8.5 Calibrate

Recommendation to calibrate the appliance annually for closed-loop control.

8.5.1 Temperature Calibration

Procedure for recalibrating temperature using three possible points.

8.5.2 Humidity Calibration

Procedure for adjusting humidity control using three selectable calibration points.

8.5.3 CO2 and O2 Calibration

Procedure for calibrating CO2 and O2 control with selectable calibration points.

8.6 Programme

Loading, selecting, and deleting programmes from USB storage.

8.7 Acoustic Signals

Configuring acoustic signals for events like key press, alarm, or door status.

8.8 Log

Exporting and reading log data for measured values, settings, and errors.

8.9 USER ID

Function to lock appliance settings for security against unauthorized changes.

8.9.1 Description

Explains how USER ID locks settings and requires USB for activation.

9. Maintenance and Servicing

9.1 Cleaning

Instructions for cleaning interior, metal, plastic, and glass surfaces.

9.2 Regular Maintenance

Annual checks for sterile filters, pump filters, and annual calibration.

9.3 Repairs and Service

Information that repairs and service are performed by qualified personnel.

10. Storage, Transport and Disposal

10.1 Storage and Transport

Conditions for storing and transporting the appliance safely.

10.2 Disposal

Guidelines for environmentally friendly disposal of the appliance and its components.

Summary

1. About this Manual

Purpose and target audience

Describes the product series ICO CO2 incubators and its intended users.

Versions

Describes appliance versions and firmware relevance for manual.

Further applicable documents

Lists additional documents like Service manual and software manual.

Retaining and passing on this manual

Instructions on keeping the manual safe, accessible, and handing it over.

2. Safety

2.1 Terms and Symbols Used

Explanation of terms and symbols for hazard warnings.

2.2 Product Safety and Dangers

Details on risks associated with the technically sophisticated unit.

2.3 Requirements to be met by Operating Personnel

Specifies qualifications and training for operating and maintaining the unit.

2.4 Responsibility of the Owner

Outlines the owner's responsibilities for unit condition and personnel.

2.5 Product Use

Defines the intended and prohibited uses of the appliance.

2.5.2 Improper Use

Details other uses that are improper and may result in danger or damage.

2.6 Changes and Alterations

Prohibits unauthorized changes and explains consequences.

2.7 Behaviour in case of Malfunctions and Irregularities

Instructs to turn off unit and inform manager if irregularities are noticed.

2.8 What to do in case of Accidents

Provides step-by-step instructions for handling accidents.

2.9 Switching off the Unit in an Emergency

Details the procedure for switching off the unit in an emergency.

3. Construction and Description

3.1 Design

Illustrates and labels the main components of the appliance.

3.2 Description of Function

Explains how the appliance operates, including heating and humidity control.

3.3 Materials

Details the stainless steel materials used for the outer housing and chamber.

3.4 Electrical Equipment

Lists electrical specifications, protection class, and fuse details.

3.5 Connections and Interfaces

Describes connection options like Ethernet for software communication.

USB interface

Details the appliance's USB port functionality for data transfer.

3.6 Nameplate

Explains the information provided on the appliance's nameplate.

3.7 Technical Data

Provides detailed specifications for appliance sizes, temperature, humidity, etc.

3.8 Applied Directives and Standards

Lists directives and standards the appliance complies with.

3.9 Ambient Conditions

Specifies the required ambient conditions for unit operation.

3.10 Scope of Delivery

Lists the items included in the appliance's delivery package.

3.11 Optional Accessories

Lists optional accessories available for the appliance.

4. Delivery, Transport and Setting Up

4.1 Safety

Safety precautions during lifting, carrying, and transporting the appliance.

4.2 Delivery

Information on how the appliance is supplied.

4.3 Transport

Methods for transporting the unit based on its size.

4.4 Unpacking

Instructions for unpacking the appliance and checking for completeness.

4.5 Storage after Delivery

Guidelines for storing the unit after it has been delivered.

4.6 Setting Up

Prerequisites for installation site, power, and ventilation.

4.6.2 Anti-tilt bracket

Instructions for attaching the anti-tilt bracket for appliance stability.

4.6.3 Adjusting the Doors

Guidance on how to adjust the appliance doors for proper alignment.

5. Putting into Operation

5.1 Putting into Operation for the First Time

Steps for initial setup, including acclimatization and connecting power.

5.2 Connecting the Unit to the Power Supply

Instructions for safely connecting the appliance to the electrical supply.

5.3 Water specifications

Specifies the type of water required for the appliance's humidity system.

5.4 Connecting and Filling the Water Tank

Procedure for connecting and filling the water tank for humidity control.

5.5 Inserting the Water Tray

Instructions for inserting the water tray for passive humidity control.

5.6 CO2 and N2 Connection

Steps for connecting CO2 and N2 gas supplies to the appliance.

5.7 Switching on Unit

Procedure for switching on the appliance and initial startup.

6. Operation and Control

6.1 Operating Personnel

Reiterates requirements for qualified and instructed personnel.

6.2 Opening the Door

Safety warning regarding appliance overheating when the door is open.

6.3 Loading the Appliance

Guidelines for safe and effective loading of the chamber.

6.4 Operating the Appliance

Overview of the ControlCOCKPIT interface and its functions.

6.4.2 Basic Operation

General steps for setting parameters using the ControlCOCKPIT.

6.5 Operating Modes

Introduces the different operating modes available.

6.5.1 Manual Mode

Describes operation where the appliance runs continuously with set values.

Timer mode

Operation using a digital backwards counter with target time setting.

Programme Mode

Running pre-defined programmes created with AtmoCONTROL software.

Remote control mode

Controlling the appliance remotely via PC software.

6.5.2 Digital Backwards Counter

Instructions for using the timer function for appliance operation.

6.5.3 Programme Mode

Detailed steps for starting and managing programmes.

6.6 Monitoring Function

Description of overtemperature protection mechanisms.

6.6.2 Electronic Temperature Monitoring (TWW)

Details on the electronic overtemperature protection system.

6.6.3 Temperature Selector Limiter (TWB)

Explains the function of the temperature selector limiter.

6.6.4 Automatic Temperature Monitor (ASF)

Details on the automatic temperature monitoring device.

6.6.5 Mechanical Temperature Monitoring: Temperature Limiter (TB)

Describes the mechanical temperature limiter for safety.

6.6.6 Adjusting the Temperature Monitoring

Step-by-step guide to adjusting temperature monitoring settings.

6.6.7 Humidity Monitoring

Explains humidity monitoring and how to adjust its settings.

6.6.8 CO2 Monitoring

Explains CO2 monitoring and how to adjust its settings.

6.6.9 O2 Monitoring

Explains O2 monitoring and how to adjust its settings.

6.7 Graph

Overview of chronological sequence of set and actual values as a curve.

6.7.2 Humidity, CO2 and O2 Profile

Displays chronological sequence of humidity, CO2, and O2 values.

6.8 Sterilising the Appliance

Procedure for sterilising the appliance, including HEPA filter and silicone plugs.

6.9 Ending Operation

Steps to safely shut down and end appliance operation.

7. Malfunctions, Warning and Error Messages

7.1 Warning Message of the Monitoring Function

Describes how monitoring function warnings are displayed and signaled.

7.1.1 Temperature Monitoring

Details alarms for ASF, TWW, and TB triggers and their actions.

7.1.2 Humidity Monitoring

Describes error displays for water tank empty, high/low humidity.

7.1.3 CO2 Monitoring

Details alarm for exceeding upper CO2 limit.

7.1.4 O2 Monitoring

Details alarms for exceeding or undercutting O2 limits.

7.2 Malfunctions, Operating Problems and Unit Errors

Covers issues like dark displays, inactive displays, and display changes.

8. Menu Mode

8.1 Overview

Explains how to navigate and use the Menu mode.

8.2 Basic Operation in Menu Mode Using the Example of Language Selection

Guides through menu operations using language selection as an example.

8.3 Setup

Allows setting appliance parameters like IP address, units, and modes.

8.3.2 IP Address and Subnet Mask

Configuration of network settings for appliance identification and connectivity.

8.3.3 Unit

Selection of temperature display units (°C or °F).

8.3.4 Temperature Monitoring

Choice of temperature protection class according to DIN standards.

8.3.5 Timer Mode

Setting whether the timer is setpoint-dependent or starts immediately.

8.3.6 Remote Control

Configuration options for controlling the appliance via remote control.

8.3.7 Gateway

Setup for connecting networks with different protocols.

8.4 Date and Time

Setting the date, time, time zone, and summer time.

8.5 Calibrate

Recommendation to calibrate the appliance annually for closed-loop control.

8.5.1 Temperature Calibration

Procedure for recalibrating temperature using three possible points.

8.5.2 Humidity Calibration

Procedure for adjusting humidity control using three selectable calibration points.

8.5.3 CO2 and O2 Calibration

Procedure for calibrating CO2 and O2 control with selectable calibration points.

8.6 Programme

Loading, selecting, and deleting programmes from USB storage.

8.7 Acoustic Signals

Configuring acoustic signals for events like key press, alarm, or door status.

8.8 Log

Exporting and reading log data for measured values, settings, and errors.

8.9 USER ID

Function to lock appliance settings for security against unauthorized changes.

8.9.1 Description

Explains how USER ID locks settings and requires USB for activation.

9. Maintenance and Servicing

9.1 Cleaning

Instructions for cleaning interior, metal, plastic, and glass surfaces.

9.2 Regular Maintenance

Annual checks for sterile filters, pump filters, and annual calibration.

9.3 Repairs and Service

Information that repairs and service are performed by qualified personnel.

10. Storage, Transport and Disposal

10.1 Storage and Transport

Conditions for storing and transporting the appliance safely.

10.2 Disposal

Guidelines for environmentally friendly disposal of the appliance and its components.

Memmert ICO Series Specifications

General IconGeneral
Temperature Stability±0.1 °C
CO2 SensorInfrared CO2 sensor
DisplayTouchscreen display
Temperature Uniformity±0.3 °C at 37 °C
Power Supply230 V, 50/60 Hz
WeightVaries by model
ControlMicroprocessor control
MaterialStainless steel interior

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