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HP565
Mercury Racing HP565 User Manual
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MAINTENANCE
90
eng
3.
Remove the washers and propeller with the prop hub
assembly.
a -
Propeller shaft
b -
Propeller hub assembly
c -
Propeller assembly
d -
Washer
e -
Belleville washer
f -
Washer
g -
Locknut
NOTE:
Some damaged propellers can be repaired. See your
authorized Mercury Marine dealer.
Flushing the Power Package
The following procedure explains flushing the power package
through the sterndrive water pickups.
a
b
c
d
e
f
g
8018
101
103
Table of Contents
Table of Contents
7
Warranty Registration United States and Canada
13
Warranty Information
13
Transfer of Warranty
14
Mercury Racing Division Two-Year Limited Warranty
15
Products Sold to Government Agencies
18
Three-Year Limited Warranty against Corrosion
18
Warranty Coverage and Exclusions for Mercury Racing Sterndrive Products
22
California Emission Control Warranty Statement
24
California Emission Control Warranty Rights and Obligations
28
E.P.A. Emission Controls
30
Before Operating Your Boat
33
Boat Horsepower Capacity
33
General Information
33
High-Speed and High-Performance Boat Operation
34
Paddle Wheel and Water Temperature Sensors
34
Lanyard Stop Switch
35
Trailering the Boat
36
Protecting People in the Water
36
Exhaust Emissions
37
Wave and Wake Jumping
40
Impact with Underwater Hazards
41
Operating in Shallow Water
42
Safe Boating Suggestions
44
Stolen Power Package
47
Engine Identification
48
Specifications
48
Fuel Requirements
49
Low Permeation Fuel Hose Requirement
51
Crankcase Oil
51
Capacities
52
General Engine Specifications
52
Engine Operating Limitations
53
Engine Break-In
54
After Break-In Period
54
Instrumentation
55
Warning System
55
Operation
55
Electrical System Overload Protection
57
Remote Controls (Console Mounted Zero Effort)
63
Starting, Shifting, and Stopping
63
Operation Chart
64
Freezing Temperature Operation
65
Drain Plug and Bilge Pump
66
Launching and Boat Operation Care
66
Weight Distribution
67
Bottom of Boat
67
Cavitation
67
Conditions Affecting Operation
67
Ventilation
68
Propeller Selection
68
Conditions that Lower Engine Performance
69
Service Responsibilities
71
Replacement Service Parts
72
Do-It-Yourself Maintenance Suggestions
72
Servicing High-Horsepower Engines
74
Engine Maintenance Charts
74
Bravo Drive Maintenance Charts
76
Checking Fluid Levels
79
Closed Cooling System
84
Changing Fluids
88
Lubrication
97
Propellers
99
Flushing the Power Package
102
Cleaning Seawater (Raw Water) Section of Oil Cooler
107
Changing Positive Crankcase Ventilation Valve
108
Cleaning the Flame Arrester
109
Serpentine Drive Belt
111
Water-Separating Fuel Filter
114
Corrosion and Corrosion Protection
117
Battery
124
Bottom of Boat
125
Inspection and Maintenance
125
Attention Required after Submersion
125
Draining the Seawater System
126
Drain System Identification
126
Cold Weather or Extended Storage
126
Air-Actuated Single-Point Drain System
128
Manual Drain System
134
Draining Water from the Cool Fuel Module
137
Battery Storage
138
Recommissioning the Power Package
138
Engine will Not Crank
140
Engine Cranks but will Not Start
140
Troubleshooting
140
Engine Hard to Start, Runs Rough, Misses, And/Or Backfires
141
Low Engine Coolant (Closed Cooling) Temperature
141
Poor Performance
142
Insufficient Engine Temperature
142
High Engine Temperature
143
Low Engine Oil Pressure
143
Battery will Not Come up on Charge
144
Power Trim Does Not Operate (Motor Doesn't Run)
144
Power Trim Does Not Operate (Motor Runs but Drive Unit Does Not Move)
144
Electrical Analog Trim Gauge Malfunction
145
Remote Control Operates Hard, Binds, Has Excessive Free-Play or Makes Unusual Sounds
145
Steering Wheel Turns Hard or Jerky
145
Seawater Pressure Is below Specification
146
Seawater Pressure Is above Specification
146
Local Repair Service
147
Service Away from Home
147
Parts and Accessories Inquiries
147
Service Assistance
147
Owner Service Assistance
147
Mercury Mercruiser Service Offices
148
United States and Canada
150
Outside the United States and Canada
150
Ordering Literature
150
4
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Mercury Racing HP565 Specifications
General
Brand
Mercury Racing
Model
HP565
Category
Engine
Language
English
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