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Mercury 2.8 Diesel User Manual

Mercury 2.8 Diesel
123 pages
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www.mercurymarine.com.au
41-71 Bessemer Drive
Dandenong South, Victoria 3175 Australia
www.mercurymarine.com
P.O. Box 1939
Fond du Lac, WI 54936-1939 USA
www.brunswick-marine.com
Parc Industriel de Petit-Rechain
B-4800 Verviers, Belgium
© Mercury Marine. All rights reserved.
Printed in U.S.A.
90-8M0113987 NOVEMBER 2015
2.8 and 4.2 Diesel
Sterndrive Models
OPERATION &
MAINTENANCE
MANUAL

Table of Contents

Questions and Answers:

Mercury 2.8 Diesel Specifications

General IconGeneral
BrandMercury
Model2.8 Diesel
CategoryEngine
LanguageEnglish

Summary

Section 1 - Getting to Know Your Power Package

Identification

Locates and explains engine and sterndrive serial number decals and data labels.

Features, Controls, and Safety Devices

Details audio warning, switches, lanyard stop, and emergency stop.

Instrumentation and Gauges

Describes VesselView, SmartCraft, and System Link gauge systems.

Remote Controls and Power Trim

Explains control operations and power trim functionality.

Electrical Systems and Protection

Covers overload protection, circuit breakers, and engine guardian.

Corrosion Protection Features

Details SeaCore components and stainless steel fasteners.

Section 2 - On the Water

Safe Boating Practices

Essential safety recommendations and guidelines for boat operation.

Carbon Monoxide Hazards

Warns about CO exposure and importance of ventilation.

Operation Procedures

Covers launching, starting, shifting, stopping, and break-in.

Safe Operation and Hazards

Addresses wave/wake jumping, impact, and passenger safety.

Performance Factors

Discusses conditions affecting operation and propeller selection.

Break-In Procedures

Outlines initial engine and sterndrive break-in steps.

Section 3 - Specifications

Fuel and Fluid Requirements

Specifies fuel, antifreeze, engine oil, and sterndrive fluid types.

Engine and Sterndrive Specs

Provides technical data for engines and fluid capacities.

Steering and Trim Fluids

Lists approved fluids for steering and trim systems.

Section 4 - Maintenance

Owner Responsibilities and Inspections

Outlines owner duties and general inspection procedures.

Maintenance Schedules

Details routine and scheduled maintenance tasks.

Fluid Checks and Changes

Covers engine oil, gear lube, trim, power steering, and coolant.

Filter Maintenance

Instructions for water-separating fuel and air filters.

Seawater System Care

Draining, flushing, and cleaning the seawater system.

Corrosion Protection Systems

Discusses anodes, MerCathode, and continuity circuits.

Sterndrive Surface Care and Lubrication

Covers painting, lubrication of steering, throttle, shift.

Component Lubrication and Torque

Details lubrication of transom, coupler, and torque specs.

Propeller and Drive Belt Service

Propeller removal/installation and drive belt inspection/replacement.

Section 5 - Storage

Cold Weather and Seasonal Storage

Precautions for freezing temps and seasonal storage.

Extended Storage and Recommissioning

Procedures for long-term storage and preparing for use.

Battery Storage

Guidance on proper battery storage.

Section 6 - Troubleshooting

Diagnosing Fuel System Issues

Using ECM for electronic fuel system diagnosis.

Common Problem Charts

Lists issues and remedies for engine performance.

Steering and Power Trim Issues

Troubleshoots steering and power trim system faults.

Section 7 - Customer Assistance Information

Service and Dealer Information

Owner service assistance and local repair options.

Mercury Marine Contact and Literature

Contact details and how to order manuals.

Section 8 - Maintenance Log

Scheduled Maintenance Log

Log for tracking scheduled service intervals.

Vessel Maintenance Notes

General log for all maintenance records.

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