EasyManua.ls Logo

Meritor MTC-4208X Series User Manual

Meritor MTC-4208X Series
120 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
July 202
0
MTC-4208X/XL/XP/XLEV/XLEC, MTC-4210X/XL/XP
/
XLEV
/
XLE
C
&
MT
C
-421
3
X
S
ERIE
S
TRAN
S
FER
C
A
S
E
S
MAINTENANCE MANUAL MM-0861
Copyright Meritor, Inc., 2020
MM-0861 / Revised July 2020
Page FC Printed in USA

Table of Contents

Questions and Answers:

Meritor MTC-4208X Series Specifications

General IconGeneral
BrandMeritor
ModelMTC-4208X Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

Service Notes

Before You Begin

Provides essential preliminary instructions and safety advice before servicing.

Section 1: Exploded Views

Section 3: Removal

Remove the Transfer Case Assembly

Step-by-step instructions for safely removing the transfer case from the vehicle.

Section 4: Disassembly

Section 6: Assembly

Gear & Shaft Subassembly Build Up

Instructions for assembling gears and shafts.

Section 7: Power Takeoff (PTO)

Installation

Procedures for installing a power take-off (PTO) assembly.

Section 8: Installation

Install the Transfer Case

Steps for installing the transfer case onto the vehicle.

Section 9: Troubleshooting

Transfer Case Lubrication Diagnostics

Flowchart for diagnosing lubrication issues in the transfer case.

Excessive Noise and Vibration Diagnostics

Guide for identifying causes of noise and vibration.

PTO Does Not Engage/Disengage Diagnostics

Troubleshooting steps for PTO engagement issues.

Front Axle Declutch Does Not Engage/Disengage Diagnostics

Troubleshooting steps for front axle declutch issues.

High/Low Gear Shifting Diagnostics

Flowchart for diagnosing high/low gear shifting problems.

Section 10: Lubrication & Maintenance

Hazard Alert Messages

Safety warnings related to lubrication and maintenance.

Section 11: Torque Specifications

Related product manuals