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MP1000
Metso MP1000 User Manual
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SECTION 0 - SAF
ETY
MP SERIES CONE
CRUSHER T
ECHNICAL
REFERENCE MANUAL
0-35
W
ARNING
Powerfu
l
magnet.
People using
pacemakers must
not go near the
magnet.
CAUTION
Hot sur
face.
Contact with skin
may cause burns.
Do not touch.
CAUTION
Powerf
ul
magnet.
Stay
away
from
the
magnet.
DANGER
Moving parts can
crush and cut.
Do not go near th
e
feeder when the
engine is running.
42
44
Table of Contents
Section 0 Safety
7
Table of Contents
7
Introduction
9
General
9
Definitions
10
General Safety Instructions for a Crushing Plant or Plant Environment
11
Safe Products and the Crushing Plant
11
Safety and You
11
Typical Risks in Crushing Plant Working Environment
15
Personal Protective Equipment and Clothing
27
Machine Safety
30
Protective Devices and Accessories for Machine Safety
30
Transport
33
Towing
33
At the Work-Site
33
Safety During Maintenance and Repair
34
General Information and Safety Lockouts
34
Mechanical Safety During Maintenance and Repair
35
Electrical Safety During Maintenance and Repair
37
Hydraulic Safety During Maintenance and Repair
38
General Maintenance Work
39
Safety Plates
41
Safety Plates - ANSI
41
Safety Plates - en
51
Section 3 Main Frame, Adjustment Ring, Tramp Release & Clearing Jack Assemblies
117
Assembly Instructions
119
General
119
Crusher Installation
119
Oil Temperature Rtds
120
Description
119
Maintenance
121
Main Frame Liner and Arm Guards
121
Main Shaft Replacement
122
Lower Thrust Bearing and Shim Replacement
122
Seal Replacement
124
Main Frame Pins and Pin Bushings
125
Main Frame Seat Liner and Fulcrum Bar
127
General Information
127
Main Frame Seat Liner Wear
129
Main Frame Seat and Fulcrum Bar Installation
132
Tramp Release Cylinder and Accumulator Removal
135
Tramp Release Cylinder and Accumulator Installation
137
Clearing Jack Removal
139
Clearing Jack Installation
140
Accumulator Replacement
140
Accumulator Bladder Replacement
143
Main Frame Ring Replacement
143
Adjustment Ring Installation
143
Adjustment Ring Disassembly
146
Clamping Cylinder Removal
148
Clamping Cylinder Disassembly and Repair
149
Clamping Cylinder Installation
149
Adjustment Ring Assembly
149
Section 4 Countershaft, Countershaft Box & Sheave Assemblies
153
Assembly Instructions
155
Countershaft Box Assembly Installation
155
Crusher Sheave Installation (V-Belt Drive)
161
Crusher Sheave Removal
162
Flexible Coupling Removal
162
Description
155
Maintenance
162
Countershaft Box Disassembly
162
Pinion Replacement
164
Countershaft Bushing Removal
165
Inspection Prior to Bushing Installation
167
Countershaft Bushing Installation
168
Countershaft Box Assembly
169
Oil Leakage from Drive End of Countershaft Box
172
Oil Leakage from Pinion End of Countershaft Box
172
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Metso MP1000 Specifications
General
Brand
Metso
Model
MP1000
Category
Industrial Equipment
Language
English
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