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Meyra Touring 928 9.928 - User Manual

Meyra Touring 928 9.928
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SERVICE MANUAL
OPTIMUS 2,
MODEL 2.322
TOURING 928, MODEL 9.928
GB
We move people.

Table of Contents

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Summary

FOREWORD

REQUIREMENTS

Specifies required knowledge for maintenance.

VEHICLE IDENTIFICATION

How to identify the vehicle using the type plate.

OVERVIEW

OPTIMUS 2 - MODEL 2.322 (2)

Overview of Optimus 2 model.

TOURING 928 - MODEL 9.928 (3)

Overview of Touring 928 model.

DRIVE UNIT

CARBON BRUSHES

Procedure for checking and replacing carbon brushes.

REMOVAL

Steps to remove carbon brushes from the motor.

FITTING

Procedure for fitting carbon brushes.

COLLECTOR

Checking the collector for damages.

REPLACING THE DRIVE UNIT

PREPARATIONS

Steps to prepare the vehicle before replacing the drive unit.

REMOVAL

Steps to remove components related to the drive unit.

REMOVAL (continued)

Further steps for removing the drive unit and related parts.

MOUNTING

Steps for reassembling the drive unit.

FUNCTIONAL CHECKS

Procedures to verify correct operation after assembly.

BRAKES

MOTOR BRAKE

Functionality and effect of the motor brake.

FUNCTIONALITY

How the motor brake works and its adjustability.

DRUM BRAKES

ADJUSTING

Procedure for adjusting the drum brakes.

REPLACING THE BOWDEN CABLE

Removal

Steps to remove the bowden cable for the drum brake.

Mounting

Steps for mounting the new bowden cable.

MAGNETIC BRAKE

REMOVAL

Procedure to remove the magnetic brake.

MOUNTING

Procedure to mount the magnetic brake.

ADJUSTING THE AERATION UNIT OF THE MAGNETIC BRAKE AND STEERING GEAR DISENGAGE

Adjustment

How to adjust the aeration unit of the magnetic brake.

FUNCTIONAL CHECKS

Verifying functionality after adjustment.

REPLACING THE BOWDEN CABLE

Removal

Steps to remove the bowden cable for the steering gear and magnetic brake.

Mounting

Steps for mounting the new bowden cable.

VEHICLE SUSPENSION

SUSPENSION OF THE CHASSIS

Adjusting the chassis suspension for comfort.

ADJUSTING THE SEAT SUSPENSION

How to adjust the seat suspension based on user weight.

REVETMENT

ATTACHING THE INSURANCE LICENSE PLATE

Attaching the license plate to the rear panel.

REMOVING THE FRONT PANEL

Steps to remove the front panel.

REMOVING THE SIDE PANEL

Steps to remove the side panel.

REMOVING THE REAR PANEL

Steps to remove the rear panel.

ATTACHING THE REVETMENT PANELS

Reattaching revetment panels after service.

STEERING

REPLACEMENT

Information on replacing the steering unit.

REMOVAL

Steps to remove the steering unit.

MOUNTING

Steps to mount the steering gear.

TRACK AND STRAIGHT COURSE

CHECKING THE ALIGNMENT

Procedure to check the vehicle's alignment.

ADJUSTING THE TRACK AND STRAIGHT COURSE

How to adjust the track and alignment of the wheels.

REPLACING THE RETURN SENSOR

Pre-condition

Conditions required before replacing the return sensor.

Replacing the return sensor

Steps to replace the return sensor.

Alignment of the return sensor

Instructions for aligning the return sensor for symmetrical steering.

WHEELS

WHEEL CHANGE

General information and safety for changing wheels.

DISASSEMBLY OF THE WHEELS

Steps to disassemble a wheel.

ASSEMBLY OF THE WHEELS

Steps to assemble a wheel.

CHANGING THE TYRES

DISASSEMBLY OF THE TYRES

Steps to disassemble a tyre from a wheel.

ASSEMBLY OF THE TYRES

Steps to assemble a tyre onto a wheel.

CAN-BUS CONTROL

CAN-Bus Control

Overview of CAN-Bus control system components and data flow.

CAN-BUS HARDWARE

OPERATING MODULE

Features and characteristics of the operating module.

Magnetic key function

How to use the magnetic key for locking the wheelchair.

Plug assignment

Table detailing plug assignments for various functions.

POWER MODULE

PLUG ASSIGNMENT

Diagram and list of plug assignments for the power module.

ADJUSTMENT MODULE

PLUG ASSIGNMENT

Details on plug assignments for the adjustment module.

CAN-BUS SOFTWARE

SERVICE PROGRAM

Information about the PC-based service program.

Operating system

Supported operating systems for the service program.

Functions of the service program

Sections within the service program: Programming, Repair, Informing.

Section programming

Programming wheelchair characteristics and driving parameters.

Data record

Managing wheelchair software and settings via data records.

Adjustments

Adjusting the voltage for adjustment motors.

Section repair

Joystick values

Displaying signal values from the joystick.

System multimeter

Measuring battery voltage, motor voltage, and current.

Error list

Information on error codes and their meanings.

NOTES FOR LOADING NEW SOFTWARE INTO MEYRA-CAN MODULES

IMPORTANT

Critical instructions for downloading software to ensure process integrity.

Initial situation

Carrying out the emergency boot

Procedure for performing an emergency boot of the system.

SETTING AND CHANGING THE WHEELCHAIR TYPE

Setting the wheelchair type

How to set the wheelchair type using the operating module.

DISPLAY-ENTRY OF THE WHEELCHAIR TYPE

Table showing display entries for different wheelchair types.

Changing the wheelchair type

Method for changing the wheelchair type via the service program.

DRIVING PROGRAMS

Table 1: Standard manufacturer setting of the driving programs

Default settings for the five driving programs.

Table 2: Standard manufacturer setting of the parameters

Default values for the nine programmable driving parameters.

Description of the programmable CAN-bus parameters

Programmable CAN-bus Parameters

Detailed explanations for all 9 programmable CAN-bus parameters.

PROGRAMMING WITH THE OPERATING MODULE

ADJUSTMENT MODUS

How to switch to the adjustment mode on the operating module.

PROGRAMMING FOIL

Use of the programming foil for key allocation.

Key allocation in the adjustment modus

Mapping of keys in adjustment mode with foil.

SWITCHING TO THE ADJUSTMENT MODUS

FUNCTIONS

Overview of adjustable driving behavior functions.

ADJUSTING THE JOYSTICK PRIORITY

Note

Note regarding joysticks not moved during adjustment.

ADJUSTMENT OF THE PARAMETERS

Selecting the driving program

How to select a driving program for parameter adjustment.

Selection of the parameter

How to select a specific parameter for adjustment.

Changing the parameter value

How to change the value of a selected parameter.

Concluding the parameter settings

Steps to finalize parameter adjustments.

CONCLUDING THE ADJUSTMENT MODUS

QUICK RESET TO STANDARD VALUES

Procedure for resetting parameters to factory default settings.

LOCKING THE DRIVE PROGRAM SELECTION

UNLOCKING THE DRIVE PROGRAM SELECTION

How to unlock the drive program selection.

TURNING SPECIAL MODE F H ON

TURNING SPECIAL MODE OFF

How to deactivate the special mode F H.

SWITCHING THE WHEEL DIAMETER ON

Conclude adjustment modus

Finalizing the wheel diameter adjustment.

SETTING THE SPEED FACTOR

Conclude adjustment modus

Finalizing the speed factor adjustment.

HORN SIGNAL PHASE

(The operating module without programming foil)

Adjusting horn signal behavior without a programming foil.

CAN-BUS ERROR LIST

Error-Number

Table listing error numbers, types, causes, and troubleshooting.

CAN-BUS ERROR LIST PAGE 2

Continuation of the CAN-Bus error list with more error codes.

CAN-BUS ERROR LIST PAGE 3

Further CAN-Bus error codes and troubleshooting suggestions.

CAN-BUS ERROR LIST PAGE 4

Final part of the CAN-Bus error list with additional codes.

FURTHER SYMBOLS

Symbol

Table of symbols, their meaning, info, and remedies.

REPLACING THE CAN-BUS MODULES

REPLACEMENT OF THE POWER- AND ADJUSTMENT MODULE

Steps for replacing power and adjustment modules.

REPLACEMENT OF THE OPERATING MODULE

REMOVE THE OPERATING MODULE

Procedure to remove the operating module.

FITTING OF THE OPERATING MODULE

Procedure to install the operating module.

CHECKING THE CABLE LAYOUT

Verifying the correct cable layout for the operating module.

LIGHTING

REPLACING A LIGHTBULB

Steps to replace a headlight bulb.

ADJUSTING THE HEADLIGHTS

How to adjust the headlights for proper beam alignment.

Lighting components with dispersion disc

Disassembling and replacing lighting components.

Filament bulbs

Specifications for various filament bulbs used.

BATTERIES

CHARGE

Important notes and procedures for charging the batteries.

BATTERY CHARGERS

Notes on selecting and using battery chargers.

TYPES OF BATTERIES

Wet type batteries

Characteristics and differences of wet type batteries.

Maintenance free batteries

Characteristics and benefits of maintenance-free batteries.

MAINTENANCE OF LIQUID BATTERIES

REMOVAL

Steps for removing liquid batteries.

MOUNTING

Steps for mounting liquid batteries.

FUSES

MAIN FUSE

Location and function of the main fuse.

ELECTRONIC SECURITY

How the power module protects components.

MAINTENANCE;SERVICING

MAINTENANCE CHECKLIST

ELECTRICAL SYSTEM

Checklist items for the electrical system and batteries.

Electrical conduits and alignment

Checklist for cables, connectors, and alignment.

CAN-Bus Control

Checklist items for the CAN-Bus control system.

Lighting

Checklist items for the lighting system.

Driving

Checklist items related to driving performance and adjustments.

Braking behaviour

Checklist items for braking performance and safety.

Seat

Checklist items for the seat and arm supports.

Frame;Coachwork

Checklist items for the frame and body panels.

Tyres and rims

Checklist items for tyres, rims, and wheel attachment.

Chassis

Checklist items for chassis screws and drive attachment.

DIN NORMS AND GUIDELINES

Table: Torque according to DIN for screwed connections

Table of torque specifications for screwed connections.

Meyra Touring 928 9.928 Specifications

General IconGeneral
BrandMeyra
ModelTouring 928 9.928
CategoryWheelchair
LanguageEnglish

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