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MG TR-EVO User Manual

MG TR-EVO
24 pages
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TR-EVO
220-240Vac
INSTRUCTIONS FOR USE
MG
MGINDUSTRY srl Via Casa Celeste 14 36014 Santorso (VI) Italy E-mail mg@mgonline.it
Draft 2 13/02/2020
EN
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MG TR-EVO Specifications

General IconGeneral
TypeGamepad
Frequency2.4 GHz
ConnectivityWireless
PlatformPC
BatteryLithium battery
CompatibilityWindows

Summary

Introduction

Warnings

Essential to comply with manual instructions to prevent damage.

Technical characteristics

Control unit

Details on dimensions, weight, mounting, material, protection, display, and power.

Power unit

Details on dimensions, weight, mounting, material, protection, and power.

Transformer

DIN bar adapter

Technical data for DIN rail adapter, including dimensions and material.

Operation

Principles

Explains temperature adjustment via resistance variation without external sensors.

Operating modes

Describes autonomous operation via display/keypad or connection to PLC/PC.

Installation

Assembly

Instructions for qualified staff, checking power supply and ground.

Power unit

Reserve space in electrical cabinet for DIN rail mounting.

Display unit

Panel cutout and mounting instructions for the display module.

Power transformer

Advice on transformer positioning and cable length optimization.

DIN rail adapter

Connections on the power unit

Detailed explanation of wiring terminals on the power unit.

Terminals 1

Terminal 2

Terminals 3, 4

Terminals 5, 6

Terminals 7,8

Terminals 9, 10

Terminals 11, 12, 13

Terminals 14, 15

Current measurement input

User interface connector

Signalling on power module

Configuration of the switches for selection of the current ranges

Connections on the display unit

Selection of heating element

Alloys

Supported heating element alloy types and names.

Transformer dimensioning

The formula

Formulas for calculating power (Pr), resistance (R), secondary voltage (Vs), and power (Pt).

"Hardware" configuration

How to configure switches based on calculated current.

Start-up

Tuning procedure

Procedure to acquire heating element cold resistance for proper operation.

Standby mode

Describes the device's standby state and how heating starts.

Operating status LEDs

Explanation of the LEDs indicating heating start, working temp, and conclusion.

Interactive operating mode

Always on operating mode

Timed operating mode

Pulse operating mode

System and alarm monitoring

Errors table and possible solutions

Error code 2

'Rapid temperature change' error and solution.

Error code 3

'Insufficient voltage reading' error and causes.

Error code 4

'Insufficient current reading' error and causes.

Error code 5

'Too high voltage reading' error and causes.

Error code 6

'Too high current reading' error and causes.

Error code 7

'Voltage not reaching the heating element' error and causes.

Error code 8

'Current not passing through the heating element' error and causes.

Error code 9

'Voltage reaching the heating element not read' error and causes.

Error code 10

Error code 11

Error code 14

Error code 15

Error code 16

Configuration

With serial bus connection

Configuration via EIA/TIA485 interface with PLC or PC.

With numerical display

Configuration directly using the device's keypad and display.

Basic parameters

Explanation of how to set and save basic parameters like pre-heating temperature.

Extended parameters

The configuration parameters available are in sequence

code 11 Max settable temperature for pre-heating

Sets the maximum pre-heating temperature limit.

code 12 Max settable temperature for heating

Sets the maximum heating temperature limit.

code 13 Operating mode

Selects the operating mode for temperature control.

code 14 Timers unit of measurement selection

Selects the unit for timer measurements (hundredths or tenths of a second).

code 15 Select temperature unit of measurement

Selects the temperature unit (Celsius or Fahrenheit).

code 16 Analogue input voltage selection

Configures analogue input for potentiometer or voltage control.

code 17 Alloy used in heater

Specifies the heating element alloy for correct temperature indication.

code 18 Increment at minimum firing TRIAC

Adjusts TRIAC firing for performance in specific cases.

code 19 Loop gain setting

Adapts temperature control to specific power usage.

code 20 Serial bus mode

Selects communication format for serial bus.

code 21 Serial bus speed

code 22 Device bus address

Maintenance

Warranty

Appendix

System dimensioning

Module to compile for choosing system components and preparing diagrams.

Heating element connection

Cooling

Options for cooling method (no, air, water).

Timed management of sealing

Selects how sealing timing is managed.

Desired user interface

Options for the user interface type.