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Mikrofill ETHOS 110 - User Manual

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CON D ENSING BOILERS
INSP I R E D E FFI C IENC Y
ETHOS 70, 90, 110 & 130 WALL MOUNTED CONDENSING BOILERS
TECHNICAL DOCUMENTATION
ISSUE 03/16 Rev. 03

Table of Contents

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Summary

Technical Data

General Specifications

Key technical parameters like dimensions, weight, connections, power consumption.

Heating Performance Data

Performance metrics including heat input, output, and gas consumption.

Environmental Data

Emissions and efficiency ratings like CO2 content and NOx levels.

Dimensions and Physical Characteristics

Model Dimensions and Drawings

Detailed physical dimensions and visual representations for each boiler model.

Safety Guidelines and Regulations

General Installation and Usage Safety

Essential safety precautions for installation, operation, and general use.

Compliance and Directives

Information on relevant European directives and building regulations compliance.

Description and Working Principle

Appliance Overview and Features

General description of the ETHOS boilers, including environmental aspects.

Working Principle and Design

Detailed explanation of how the boiler operates and its internal design.

Key Design Features

Highlights integrated features like diagnostics, sensors, pump, and protection systems.

Main Components Identification

Diagrams illustrating and listing the main internal components of the boilers.

Bottom Connection Points

Identification of the various connection points located at the bottom of the boiler.

Boiler Control Logic

Explanation of how the boiler's control unit manages operation and heat demand.

Safety Aspects and Devices

Details on the built-in safety devices and their functions.

Delivery and Transport Information

Handling, Transport, and Access

Guidelines for safe delivery, transport, and ensuring adequate access for installation.

Installation Procedures

Installation Regulations and Area Requirements

Rules for installation, suitable room conditions, and noise considerations.

Mounting and Clearances

Instructions for mounting the boiler on walls and required clearance spaces.

Ventilation, Gas, Water, and Electrical Connections

Guidance on connecting ventilation, gas supply, water system, and electrical power.

Main PCB Internal Controls Breakdown

Diagram and list of connections for the main Printed Circuit Board (PCB).

Control Fascia and DIN Rail Connections

Breakdown of controls on the fascia and DIN rail terminal connections.

Flue Connection and Pipework

Information on different flue system types and specifications for air inlet/outlet pipes.

Flue Gas Data and Length Calculations

Data on flue gas characteristics and guidance for calculating flue pipe diameter and length.

Flue Resistance Tables

Tables detailing resistance values for various flue components.

Condensate, Safety Valve, and Hydraulic System

Details on condensate discharge, safety valve connection, and hydraulic system requirements.

Pump Performance Curves

Graphical representation of the pump's performance characteristics.

Water System Valves, Pressure, Temperature, and Quality

Guidelines for shut-off valves, pressure, temperature limits, and water quality.

Water Hardness Guidelines

Recommendations and limits for water hardness in the heating system.

Operating Instructions

Boiler Operation and Control Basics

Overview of how the boiler operates and the function of its controls.

Boiler Module Interface and Symbols

Explanation of the boiler control module display and key symbols used.

Appliance Start-up and Shutdown Procedures

Step-by-step instructions for turning the boiler on and off.

Displaying Information and Operating Modes

How to access and interpret information on the display and manage operating modes.

Troubleshooting and Error Codes

Common Error Codes and Resolutions

Lists common error codes, their descriptions, and recommended solutions for troubleshooting.

Additional Error Codes and System Checks

Further error codes and general system monitoring information for diagnostics.

Commissioning and Setup

General Commissioning Steps

Procedure for initial setup and checks before boiler operation.

Load and CO2 Reference Values

Specifies reference values for CO2 and other parameters during maximum and minimum load.

Adjusting Maximum and Minimum Load

Instructions on how to adjust the boiler's maximum and minimum output levels.

Setting CO2 Values and Gas Analysis

Procedure for setting the CO2 value using a gas analyser and the gas valve.

Gas Conversion and Cascade Setup

Guidance on converting fuel types and configuring boilers in a cascade system.

Cascade Test Mode Operation

How to perform test sequences for boilers operating in a cascade.

Maintenance Procedures

Safety Precautions for Maintenance

Essential safety steps to follow before performing any maintenance tasks.

Recommended Servicing Schedule

Guidelines for the frequency and scope of routine maintenance checks.

Removing Gas Valve and Venturi Assembly

Step-by-step instructions for removing the gas valve and venturi components.

Removing Fan and Burner Assembly (ETHOS 70)

Instructions for disassembling the fan and burner unit specifically for ETHOS 70 models.

Removing Fan and Burner Assembly (ETHOS 90-130)

Instructions for disassembling the fan and burner unit for ETHOS 90, 110, and 130 models.

Removing Pump and Pump Head

Procedure for safely removing the circulation pump and its head.

Ignition Electrode and Ionisation Probe Gaps

Guidance on checking and adjusting the critical gaps for ignition and flame sensing.

Component List

Casing and Electrical Components

Part codes and names for the boiler's casing elements and electrical parts.

Core Components (ETHOS 70)

Part codes and names for the main internal components specific to ETHOS 70 models.

Core Components (ETHOS 90, 110, 130)

Part codes and names for the main internal components for ETHOS 90, 110, and 130 models.

Conversion Formulae and Factors

Formulae, Conversion Factors, and Efficiency

Mathematical formulas, conversion factors, and efficiency calculations relevant to boiler performance.

Boiler Efficiency and Water Hardness Derivations

Formulas for calculating boiler efficiency and derivations related to water hardness.

Mikrofill ETHOS 110 Specifications

General IconGeneral
Fuel TypeNatural Gas
Heating Capacity110kW
Boiler TypeCondensing
Max. Output (kW)110 kW
Flue Diameter125 mm

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