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Miller Electric
Welding System
MARK VIII-2
Miller Electric MARK VIII-2 User Manual
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Proces
ses
OM
-218
029 920Z
July 2005
MARK VIII-2
V
isit
our website at
www.MillerWelds.com
Description
Air Carbon Arc (CAC-A) Cut-
ting and Gouging
TIG (GT
A
W
) W
elding
Stick (SMAW
)
W
elding
MIG (GMAW)
W
elding
Arc Welding Power Source
With Optional Equipment:
Air Plasma Cutting
and Gouging
Flux Cored (FCA
W
) W
elding
®
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
7
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Proposition Californienne 65 Avertissements
11
Principales Normes de Sécurité
12
Information EMF
12
Section 3 − Specifications
13
Specifications
13
Volt-Ampere Curves
13
Duty Cycle and Overheating
14
Section 4 − Installation
15
Selecting a Location and Moving Polyweld System
15
Dimensions, Weights and Base Mounting Hole Layout
16
Selecting and Preparing Weld Output Cables
16
Weld Cable Size
17
Connecting Weld Output Cables
18
Connecting to Weld Output Terminals
18
Remote Amperage Control Receptacle
21
Remote Contactor Control Connections (Optional)
21
115 Volts AC Duplex Receptacle
22
Connecting Input Power
22
Electrical Service Guide
24
Section 5 − Operation
24
Controls
24
Amperage Adjustment Controls
25
Power Switch Push Buttons and Pilot Light
25
Section 6 − Maintenance & Troubleshooting
26
Routine Maintenance
26
Overload Protection
26
Blank Module Panel
27
Troubleshooting
28
Section 7 − Electrical Diagram
30
Section 8 − Selecting and Preparing
32
Tungsten Electrode
32
Selecting Tungsten Electrode
32
Preparing Tungsten for AC or DC Electrode Positive (DCEP) Welding
33
Preparing Tungsten for DC Electrode Negative (DCEN) Welding
33
Section 9 − Guidelines for Tig Welding (Gtaw)
34
Positioining the Torch
34
Torch Movement During Welding
34
Positioning Torch Tungsten for Various Weld Joints
35
Section 10 − Parts List
36
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Miller Electric MARK VIII-2 Specifications
General
Brand
Miller Electric
Model
MARK VIII-2
Category
Welding System
Language
English
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