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Miller Electric Trailblazer Pro 350 User Manual

Miller Electric Trailblazer Pro 350
68 pages
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Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
MIG (GMAW) Welding
Engine Driven Welding Generator
OM-4401 198 521M
May 2002
Trailblazer Pro 350
Flux Cored (FCAW) Welding
Visit our website at
www.MillerWelds.com
Air Plasma Cutting and Gouging
with Spectrum
Unit
Air Carbon Arc (CAC-A) Cutting
and Gouging

Table of Contents

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Miller Electric Trailblazer Pro 350 Specifications

General IconGeneral
Duty Cycle100% at 300 Amps
AC Generator Output (Peak)12, 000 Watts
EngineKohler CH 740
Fuel TypeGasoline
Fuel Tank Capacity12 Gallons
TypeEngine-Driven Welder/Generator
Welding Amperage Range30-350 Amps
Open Circuit Voltage80 Volts
AC Generator Output (Continuous)10 kW
Dimensions36 inches
ProcessStick, TIG, MIG, Flux-Cored
Output Range30-350 Amps

Summary

Section 1 - Safety Precautions

Arc Welding Hazards

Details risks associated with arc welding, including electric shock, burns, fumes, and fire.

Engine Hazards

Outlines dangers related to the engine, such as fuel, steam, coolant, moving parts, and battery.

Additional Symbols for Installation, Operation, and Maintenance

Covers additional symbols for safe installation, operation, and maintenance procedures.

Section 3 - Specifications

Weld, Power, and Engine Specifications

Details the technical specifications for welding output, generator power, and engine.

Duty Cycle and Overheating

Explains duty cycle percentages and the risks of overheating the unit.

CC Stick Volt-Ampere Curves

Shows voltage and amperage output capabilities for DC and AC Stick welding modes.

CC TIG Volt-Ampere Curves

Displays voltage and amperage output capabilities for AC and DC TIG welding modes.

DC/CV MIG Volt-Ampere Curves

Illustrates voltage and amperage output capabilities for DC/CV MIG welding.

Section 4 - Installation

Installing Welding Generator

Provides instructions and safety precautions for installing the welding generator unit.

Engine Prestart Checks

Details essential checks and fluid levels before starting the engine for the first time.

Section 5 - Operating Welding Generator

Controls Overview

Identifies and locates the main controls on the welding generator's front panel.

Description Of Controls

Provides detailed explanations of each control's function and operation.

Section 6 - Operating Auxiliary Equipment

Section 7 - Maintenance and Troubleshooting

Routine Maintenance Schedule

Outlines routine maintenance tasks and their recommended service intervals.

Servicing Engine Lubrication and Fuel Systems

Covers oil changes, filter replacements, and draining the fuel system.

Servicing Engine Cooling System

Instructions for checking and maintaining the engine's cooling system, including coolant.

Adjusting Engine Speed

Procedures for adjusting idle and weld/power engine speeds.

Troubleshooting Guide

Provides solutions for common welding and generator power issues.

Section 8 - Electrical Diagrams

Section 9 - Run-In Procedure

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