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Milnor
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42032X7J
Milnor 42032X7J User Manual
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Published Manual Number/ECN: MPI42X7JAE/2018116A
• Publishing System: TPAS2
• Access date: 04/12/2018
• Document ECNs: Latest
Installation and Service
42026 & 42032X7J, X7W
Washer-Extractors
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
2
Table of Contents
Default Chapter
3
Table of Contents
3
How to Get the Necessary Repair Components
6
General Safety Requirements
7
Safety
7
Safety Alert Messages
8
Careless Use Hazards
11
About the Forces Transmitted by Milnor
13
Flexibly-Mounted Machines
13
How Strong and Rigid?
13
Rigid Machines
13
Typical Machine
14
How Rotating Forces Act on the Foundation
14
Tag Guidelines for the Models Listed below
15
Prevent Damage from Chemical Supplies and Chemical
19
How Chemical Supplies Can Cause Damage
19
Dangerous Chemical Supplies and Wash Formulas
19
Incorrect Configuration or Connection of Equipment
19
Equipment and Procedures that Can Prevent Damage
21
Service and Maintenance
25
Shipping Brackets
29
Service Connections
32
General
32
Requirements for Piped Connections
32
Piped Inlet Specifications
33
Piped Outlet Specifications
33
Power Connections and Precautions
33
Check Cylinder Surface
35
Torque Requirements for Fasteners
36
Torque Values
36
Fasteners Made of Carbon Steel
36
Without a Threadlocker
36
With a Threadlocker
38
Torque Values if You Apply Loctite 222
39
Torque Values if You Apply Loctite 242
39
Torque Values if You Apply Loctite 262
39
Stainless Steel Fasteners
40
Torque Values if You Apply Loctite 272 (High-Temperature)
40
Torque Values if You Apply Loctite 277
40
Torque Values for Stainless Steel Fasteners 5/16-Inch and Smaller
40
Torque Values for Stainless Steel Fasteners Larger than 5/16-Inch
41
Preparation
41
How to Apply a Threadlocker
41
Blind Holes
42
Through Holes
42
Disk Brake Maintenance
44
A Typical Hydraulic Brake System
45
The Inspection of the Brake
45
How to Do a Friction Pad Replacement
46
How to Do a Caliper Overhaul
48
The Caliper Components
48
Risks and Precautions
49
Requirements
49
Pumps Used to Remove Hydraulic Fluid Quickly
50
Adjust for Maximum Rod Travel
54
Operation of Brake Systems
54
How to Apply and then Release the Brake Quickly
54
How the Brake Operates on Divided Cylinder Machines
55
The Second Brake
55
Parts List—Safety Placard Use and Placement
57
Safety Placards and Locations- ISO 30022X8J, 36026X8J
58
General Views
59
Parts List—Safety Placards and Locations - ISO
60
Safety Placards and Locations-ISO 30022X8W
63
Parts List—Safety Placard Location X8W - ISO
65
Panels and Covers
66
Front View
66
Rear View
67
Drive Assemblies
69
Drive Components Identification
70
General View
70
Detailed Views
71
Parts List—Drive Components Identification
71
Drive Motor Installation
72
Parts List— Drive Motor Installation
74
Bearing Housing Installation
75
Lubricant
75
O-Ring
75
Parts List—Bearing Housing Components and Installation
76
Bearing Housing Components
77
Parts List—Bearing Housing Components
81
Suspension
83
Suspension Components and Installation
84
Suspension Settings
87
Adjusting the Shell Front Positions
88
Shock Absorbers
89
Parts List—Shock Absorbers
90
Shell and Door Assemblies
91
Components, Shell Doors
92
Additional Views
94
Door Latch, Striker
94
Parts List—Components, Shell Doors
96
Door Latch
98
Water and Steam Piping and Assemblies
99
Water and Steam Schematic and Primary Components
100
Water Inlet Components and Installation
102
Parts List—Water Inlet Components and Installation
105
Reuse Water Lines
106
Cooldown Components and Installation
108
Inlet for Peristaltic Chemical Supplies and Water
110
Right Side View, Cross Section
110
Parts List—Inlet for Peristaltic Chemical Supplies and Water
111
Steam Inlet Components and Installation
112
Steam Line
112
Drain Valve Installation
114
3 Inch Electrical Drain Valve
116
Dual Drains to the Sewer and Reuse Water
118
Pneumatic Drain Valve (Optional)
120
Electrical Heat (Optional)
121
Electrical Heat Probe
121
Recirculation
123
Recirculation Piping
124
Reuse Tank Components and Installation
126
Recirculation Pump
129
Steam Option to the Reuse Tank
131
Steam Inlet, Nozzle
131
Chemical Supply Assemblies
133
Soap Chute Components and Installation
134
Five Compartments for Dry Chemical Supplies
137
Chemical Supply Inlets
138
Valve Manifold
138
Hot Water to Flush the Chemical Supplies
139
Parts List—Five Compartments for Dry Chemical Supplies
140
Valve Manifold for Five Compartments for Dry Chemical
142
General Views, Detailed View
142
Supplies
142
Pressure Regulators
144
Parts List—Pressure Regulator
146
Control and Sensing Assemblies
147
Water Level Switch and Temperature Sensor
148
Excursion Switch (Unwanted Movement Switch) Components
150
And Installation
150
Parts List—Excursion Switch
151
Pneumatic Assemblies
153
Pneumatic Schematic
154
Parts List— Pneumatic Schematic
155
Dimensional Drawings
157
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Milnor 42032X7J Specifications
General
Model
42032X7J
Category
Washer
Brand
Milnor
Phase
3
Frequency
60 Hz
Extract G-Force
300 G
Control System
E-P Plus® Control
Type
Industrial Washer
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