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Mitsubishi Electric CITY MULTI PQRY-P200YMF-B User Manual

Mitsubishi Electric CITY MULTI PQRY-P200YMF-B
154 pages
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AIR CONDITIONERS CITY MULTI
Models PQRY-P200YMF-B, P250YMF-B
CMB-P104, P105, P106, P108, P1010, P1013, P1016V-E
Service Handbook

Table of Contents

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Mitsubishi Electric CITY MULTI PQRY-P200YMF-B Specifications

General IconGeneral
SeriesCITY MULTI
TypeOutdoor Unit
Cooling Capacity20.0 kW
Heating Capacity22.4 kW
RefrigerantR410A
Power Supply380-415V, 50Hz, 3-Phase
Operating Temperature (Cooling)-5°C to 46°C
Operating Temperature (Heating)-15°C to 24°C

Summary

PRECAUTIONS FOR DEVICES THAT USE R407C REFRIGERANT

Storage of Piping Material

Guidelines for storing refrigerant piping materials indoors to prevent contamination.

Piping Machining

Proper use of oils and tools for piping connections to prevent contamination.

Necessary Apparatus and Materials and Notes on Their Handling

Lists required tools and materials for R407C, highlighting differences from R22.

Brazing

Emphasizes non-oxide brazing and clean connections to prevent circuit contamination.

Airtightness Test

Details the nitrogen pressurization method for checking system airtightness.

Vacuuming

Specifies requirements for vacuum pumps and gauges for effective system evacuation.

Charging of Refrigerant

Instructions for charging R407C in liquid state due to its non-azeotropic nature.

Dryer

Guidelines for replacing the dryer when the refrigerant circuit is opened.

Safety precautions

Before installation and electric work

Essential safety checks and warnings before commencing installation or electrical work.

Symbols used in the text

Explains symbols used to indicate warnings and cautions in the manual.

Symbols used in the illustrations

Explains symbols used in diagrams and illustrations for actions and warnings.

COMPONENT OF EQUIPMENT

Appearance of Components

Identifies major components within the heat source unit, such as compressors and heat exchangers.

Refrigerant Circuit Diagram and Thermal Sensor

Illustrates the refrigerant flow and location of thermal sensors within the system.

Equipment Composition

Details the system configuration, including heat source units, BC controllers, and indoor units.

Electrical Wiring Diagram

Provides a detailed electrical schematic for the heat source unit.

Standard Operation Data

Cooling operation

Presents standard operating data for cooling mode, including temperatures and pressures.

Heating operation

Presents standard operating data for heating mode, including temperatures and pressures.

Function of Dip SW and Rotary SW

Heat source unit

Explains the functions of DIP switches and rotary switches on the heat source unit.

Indoor unit

Details DIP switch settings for various indoor unit functions and models.

BC controller unit

Explains DIP switch settings for the BC controller unit.

External Input/Output Specifications

Output

Describes output signals like operation ON signal and COMP ON/OFF signal.

Input

Details input signals such as Pump Interlock and Demand.

TEST RUN

Before Test Run

Lists critical checks and cautions before performing a test run.

Check points for test run when mounting options

Checks to perform for test runs with specific optional parts installed.

Attention for mounting drain water lifting-up mechanism

Specific installation and wiring checks for drain water lifting-up mechanisms.

Check points for system structure

Installation and piping

Checks for correct system structure related to installation and piping.

Power source wiring

Checks related to proper power source wiring and grounding.

Address setting

Switch operation

Explains the need for switch operations to set unit addresses and connection numbers.

Address setting and switch operations

Details address setting procedures and switch operations for single and group systems.

Branch number switch (Indoor Units and Fresh Master)

Group operations of indoor units of different refrigerant system

Examples of switch settings

GROUPING REGISTRATION OF INDOOR UNITS WITH REMOTE CONTROLLER

Switch function

Details the functions of various switches used for registering indoor units with a remote controller.

Attribute display of unit

Explains the unit attribute display during group registration and information retrieval.

Description of registration/deletion/retrieval

Outlines operations for group registration, retrieval, and deletion of unit information.

Group registration of indoor unit

GROUPING REGISTRATION OF INDOOR UNITS WITH REMOTE CONTROLLER

Method of retrieval/confirmation

Procedures to retrieve and confirm group registration information and unit registration details.

Method of deletion

Deletion of information on address not existing

CONTROL

Control of Heat Source Unit

Details the control logic for the heat source unit, including initial processing and starting.

Bypass, capacity control

Explains the function of bypass solenoid valves (SV1, SV2) for capacity control.

Frequency control

Describes how frequency control maintains evaporation and saturation temperatures.

Pressure limit

Explains how high pressure limits affect frequency reduction.

Discharge temperature limit

Details how discharge temperature limits trigger frequency reduction.

Periodical frequency control

Describes the periodic adjustment of frequency for optimal performance.

Oil return control (Electronic expansion valve <SLEV>)

Explains how SLEV opening is controlled based on compressor frequency and ambient temperature.

Control of liquid level detecting heater

Describes the control of the liquid level heater based on frequency and outdoor air temperature.

Judgement and control of refrigerant amount

Explains how refrigerant amount is judged and controlled based on accumulator liquid level.

Control of heat source unit fan and heat source unit heat exchanger capacity

Details the control systems for heat source unit fans and heat exchanger capacity.

Control box cooling system

Cooling fan control

Explains the control logic for the cooling fan within the control box.

LEV 2 control

Details the control method for LEV 2, including pulse signals and valve opening.

Control of BC Controller

Control of SVA, SVB and SVC

Explains the ON/OFF control of solenoid valves SVA, SVB, and SVC based on connection mode.

Control of SVM

Details the ON/OFF control of SVM based on the operation mode.

Control of LEV

Explains how LEV opening is controlled corresponding to operation mode and conditions.

Operation Flow Chart

Heat source unit

Provides a flowchart illustrating the operational sequence of the heat source unit.

BC controller

Presents a flowchart detailing the operational sequence of the BC controller.

Indoor unit

Illustrates the operational flow for an indoor unit, including error conditions and prohibitions.

Cooling operation

Flowchart detailing the sequence of operations during cooling mode.

Heating operation

Flowchart outlining the operational sequence for heating mode.

Dry operation

Flowchart illustrating the operational sequence for dry mode.

List of Major Component Functions

Compressor

Details the function, application, and specifications of the compressor.

High pressure sensor

Describes the function of the high pressure sensor for detection and protection.

Low pressure sensor

Describes the function of the low pressure sensor for detection and configuration.

Pressure switch

Details the function of the pressure switch for high and low pressure detection.

Thermistor (TH1)

Explains the function of TH1 thermistor for discharge temperature and overheat protection.

Thermistor (TH2)

Describes the function of TH2 thermistor for saturated vapor temperature and control.

Thermistor (TH3 TH4)

Explains the function of TH3 and TH4 thermistors for liquid level detection.

Thermistor (TH6)

Describes the function of TH6 thermistor for inlet water temperature and oil return.

Thermistor (TH9)

Explains the function of TH9 thermistor for CS circuit temperature and refrigerant circulation.

Thermistor (THINV)

Describes the function of THINV thermistor for inverter cooler heat exchanger outlet temperature.

Thermistor (TH10)

Explains the function of TH10 thermistor for compressor shell temperature.

Solenoid valve (SV1, SV2)

Details the function of SV1 and SV2 solenoid valves for bypass and capacity control.

Solenoid valve (SV3 ~ 6, SV71~73)

Explains the function of SV3-6 and SV71-73 solenoid valves for heat exchanger capacity control.

LEV (SLEV)

Describes the function of SLEV for liquid refrigerant return.

LEV2

Details the function of LEV2 for controlling inverter cooler refrigerant flow.

Liquid level detection heater (CH2, CH3)

Explains the function of CH2 and CH3 for accumulator liquid level detection.

LEV

Describes the function of LEV for adjusting heat source unit superheat.

Pressure sensor (PS1, PS3)

Details the function of PS1 and PS3 pressure sensors for liquid pressure and intermediate detection.

Thermistor (TH11, TH12, TH15, TH16)

Explains the function of TH11-TH16 thermistors for LEV control.

Solenoid valve (SVM, SVA, SVB, SVC)

Details the function of SVM, SVA, SVB, SVC solenoid valves for unit operation and refrigerant supply.

Electronic expansion valve (LEV1, LEV3)

Describes the function of LEV1 and LEV3 for liquid level and pressure control.

Resistance of Temperature Sensor

REFRIGERANT AMOUNT ADJUSTMENT

Refrigerant Amount and Operating Characteristics

Clarifies the relationship between refrigerant amount and operating characteristics.

Adjustment and Judgement of Refrigerant Amount

Details the process of adjusting and judging the refrigerant amount.

REFRIGERANT AMOUNT ADJUSTMENT

Adjustment and Judgement of Refrigerant Amount

Details the process of adjusting and judging the refrigerant amount.

REFRIGERANT AMOUNT ADJUSTMENT

Adjustment and Judgement of Refrigerant Amount

Details the process of adjusting and judging the refrigerant amount.

REFRIGERANT AMOUNT ADJUSTMENT

Refrigerant amount adjustment mode operations

Step-by-step procedure for adjusting refrigerant amount in cooling and heating modes.

REFRIGERANT AMOUNT ADJUSTMENT

Refrigerant amount adjustment mode operations

Step-by-step procedure for adjusting refrigerant amount in cooling and heating modes.

REFRIGERANT AMOUNT ADJUSTMENT

Refrigerant amount adjustment mode operations

Step-by-step procedure for adjusting refrigerant amount in cooling and heating modes.

TROUBLESHOOTING

Principal Parts

Details major components and their troubleshooting procedures.

TROUBLESHOOTING

Principal Parts

Details major components and their troubleshooting procedures.

TROUBLESHOOTING

Principal Parts

Details major components and their troubleshooting procedures.

LEV for heat source unit

Pulse signal output and valve operation

Explains how pulse signals control LEV valve opening and closing.

LEV valve closing and valve opening operations

Graph illustrating the relationship between pulse count and valve opening angle.

LEV for BC controller and indoor unit

LEV Operation via Pulse Signals

Explains LEV operation via pulse signals from the microcomputer.

Pulse signal output and valve operations

Details pulse signal output states for LEV valve operation.

Closing and opening operations of valve

Illustrates valve closing and opening operations and related sounds.

Judgment methods and likely failure mode

Microcomputer driver circuit failure

Identifies driver circuit failure and suggests replacing the control board.

LEV mechanism is locked.

Describes locked LEV mechanisms and suggests replacing the LEV.

LEV motor coils issues

Addresses issues with LEV motor coils and suggests replacing coils.

Fully closed failure (valve leaks)

Explains fully closed valve leaks and suggests replacing the LEV if leakage is significant.

Faulty wire connections

Addresses faulty wire connections and suggests checking continuity.

Heat source LEV (SLEV) coil removal procedure (configuration)

Check valves block (PURY-P200·250YMF-B)

Power transistor

Diode stack

Transmission power circuit (30 V) check procedure

Investigation of transmission wave shape/noise

Symptom caused by the noise entered into transmission line

Lists symptoms and error codes related to transmission line noise.

Method to confirm wave shape

Explains how to use an oscilloscope to check transmission line wave shape and voltage levels.

Checking and measures to be taken

Measures against noise

Lists checks and measures to take against noise affecting transmission lines.

Wave shape low / 6607 error / “HO” state checks

Outlines checks and measures when wave height is low, or 6607 error occurs.

Treatment of inverter and compressor troubles

Inverter Power Circuit Measurement Cautions

Important cautions for measuring inverter power circuit voltages and currents.

Troubleshooting at breaker tripping

Breaker Tripping Checks

Lists items to check when troubleshooting breaker tripping issues.

Powering Again Checks

Procedures for checking after powering the unit again.

Operational Check

Steps for operational checks, including normal operation and breaker tripping scenarios.

Individual parts failure judgment methods.

Diode Stack (DS)

Method for judging failure of the diode stack.

Transistor Module (TRM)

Method for judging failure of the transistor module.

Electromagnetic Contactor (52C)

Method for measuring resistance to judge failure of the contactor.

Rush current protection resistor (R1, 5)

Method for measuring resistance of rush current protection resistors.

DC reactor (DCL)

Method for measuring resistance of the DC reactor.

Cooling fan (MF1)

Method for measuring resistance of the cooling fan.

Transformer (T01)

Method for measuring resistance of the transformer.

Caution at replacement of inverter parts

Important cautions regarding the replacement of inverter parts.

Troubleshooting the major components of the BC controller

Pressure sensor

Troubleshooting flow for pressure sensors, including checking connections and readings.

Troubleshooting the major components of the BC controller

Pressure sensor

Troubleshooting flow for pressure sensors, including checking connections and readings.

Temperature sensor

Measurement Procedures and Notes

Details connector correspondence, resistance measurement, graphs, and LED monitor checks.

LEV

BC Controller LEV Connection Symptoms

Lists symptoms of incorrect connection to the BC controller LEV board.

LEV Full Open/Closed Check

Procedures to check LEV full open/closed status using LED monitor and pressure differential.

LEV Opening Control Table

Table detailing LEV opening characteristics based on differential pressure and superheat control.

LEV, solenoid valve troubleshooting flow

Solenoid valves (SVA, SVB, SVC, SVM)

Solenoid Valve Coordination

Explains the ON/OFF coordination of SVA, SVB, SVC with operation modes.

SVM Operation Coordination

Details the ON/OFF coordination of SVM with operation modes.

Piping Temperature Measurement

Instructions for measuring piping temperatures at specific points for SVA, SVB, and SVM.

BC controller transformer

BC Controller Disassembly Procedure

Service panel

Step-by-step instructions for removing the service panel of the BC controller.

BC Controller Disassembly Procedure

Control box

Procedures for accessing and checking components within the BC controller's control box.

Thermistor (Liquid and gas piping temperature detection)

Pressure sensor

LEV

Solenoid Valve Coil

Check code list

Intermittent fault check code

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Mechanical

Troubleshooting steps for mechanical issues identified by check codes, starting with serial transmission abnormality.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Mechanical

Troubleshooting steps for mechanical issues identified by check codes, starting with serial transmission abnormality.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Mechanical

Troubleshooting steps for mechanical issues identified by check codes, starting with serial transmission abnormality.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Mechanical

Troubleshooting steps for mechanical issues identified by check codes, starting with serial transmission abnormality.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Mechanical

Troubleshooting steps for mechanical issues identified by check codes, starting with serial transmission abnormality.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Mechanical

Troubleshooting steps for mechanical issues identified by check codes, starting with serial transmission abnormality.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Mechanical

Troubleshooting steps for mechanical issues identified by check codes, starting with serial transmission abnormality.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Mechanical

Troubleshooting steps for mechanical issues identified by check codes, starting with serial transmission abnormality.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Mechanical

Troubleshooting steps for mechanical issues identified by check codes, starting with serial transmission abnormality.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Mechanical

Troubleshooting steps for mechanical issues identified by check codes, starting with serial transmission abnormality.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Mechanical

Troubleshooting steps for mechanical issues identified by check codes, starting with serial transmission abnormality.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Mechanical

Troubleshooting steps for mechanical issues identified by check codes, starting with serial transmission abnormality.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Mechanical

Troubleshooting steps for mechanical issues identified by check codes, starting with serial transmission abnormality.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Mechanical

Troubleshooting steps for mechanical issues identified by check codes, starting with serial transmission abnormality.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Communication/system

Troubleshooting for communication and system errors, starting with multiple address errors.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Communication/system

Troubleshooting for communication and system errors, starting with multiple address errors.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Communication/system

Troubleshooting for communication and system errors, starting with multiple address errors.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Communication/system

Troubleshooting for communication and system errors, starting with multiple address errors.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Communication/system

Troubleshooting for communication and system errors, starting with multiple address errors.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Communication/system

Troubleshooting for communication and system errors, starting with multiple address errors.

Self-diagnosis and Countermeasures Depending on the Check Code Displayed

Communication/system

Troubleshooting for communication and system errors, starting with multiple address errors.

LED Monitor Display

How to read LED for service monitor

Guide on interpreting service LED displays on the control circuit board using DIP switches.

Indicator Meanings

Explains the meaning of E2, M, and E* indicators in the LED monitor display.

PREPARATION, REPAIRS AND REFRIGERANT REFILLING WHEN REPAIRING LEAKS

Location of leaks: Extension piping or indoor units (when cooling)

Procedure for locating leaks in extension piping or indoor units during cooling.

Location of leaks: Heat Source Unit (Cooling mode)

Procedure for locating leaks in the heat source unit during cooling mode.

PREPARATION, REPAIRS AND REFRIGERANT REFILLING WHEN REPAIRING LEAKS

Location of Leaks: Extension Piping or Indoor Units (Heating mode)

Procedure for locating leaks in extension piping or indoor units during heating.

Location of Leaks: Heat Source Unit (when Heating)

Procedure for locating leaks in the heat source unit during heating.

CHECK THE COMPOSITION OF THE REFRIGERANT

Refrigerant Composition Notes

Notes on unit stabilization, checking αOC ranges, troubleshooting sensors, refrigerant charging, and calibration.

DIFFERENCES BETWEEN THE PREVIOUS REFRIGERANT AND THE NEW RE FRIGERANT

Chemical Characteristics

Compares chemical and physical properties of R407C with R22.

Chances in Composition

Explains how refrigerant composition changes if leaks occur or if charged incorrectly.

Pressure Characteristics

Notes on Refrigerant Handling

REFRIGERATOR OIL

Refrigerator Oil with HFC Based Refrigerants

Notes the use of different refrigerator oil for HFC-based refrigerants than R22.

Influence of Contaminants

Details the impact of contaminants like moisture, air, and dirt on the refrigeration cycle and oil.

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