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Mitsubishi Electric FR-D700 User Manual

Mitsubishi Electric FR-D700
290 pages
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Inverter
Instruction Manual
FR-D720S -008 to 100 - EC
FR-D740-012 to 160 - EC
MITSUBISHI ELECTRIC
MITSUBISHI ELECTRIC
Art. no. 226857
01 04 2008
Version C
INDUSTRIAL AUTOMATION

Table of Contents

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Questions and Answers:

Mitsubishi Electric FR-D700 Specifications

General IconGeneral
BrandMitsubishi Electric
ModelFR-D700
CategoryInverter
LanguageEnglish

Summary

1. Electric Shock Prevention

2. Fire Prevention

3. Injury Prevention

(1) Transportation and mounting

Provides guidelines for safely transporting and mounting the inverter to prevent injury.

(2) Wiring

Details essential points for correct and safe wiring of the inverter to prevent damage or injury.

(3) Trial run

Explains necessary checks and adjustments before starting the trial run of the inverter.

(4) Usage

Provides instructions and warnings for the proper and safe usage of the inverter.

4. Additional Instructions

(1) Transportation and mounting

Provides guidelines for safely transporting and mounting the inverter to prevent injury.

(2) Wiring

Details essential points for correct and safe wiring of the inverter to prevent damage or injury.

(3) Trial run

Explains necessary checks and adjustments before starting the trial run of the inverter.

(4) Usage

Provides instructions and warnings for the proper and safe usage of the inverter.

(5) Emergency stop

(6) Maintenance, inspection and parts replacement

(7) Disposal

1 OUTLINE

1.1 Product checking and parts identification

Details the process for verifying the delivered inverter and its components.

1.2 Inverter and peripheral devices

Describes the inverter unit and its associated peripheral devices.

1.2.1 Peripheral devices

Lists and describes the necessary peripheral devices for the inverter.

1.3 Removal and reinstallation of the cover

Provides instructions for safely removing and reattaching the inverter covers.

1.3.2 Wiring cover

Details the removal and reinstallation of the inverter's wiring cover.

1.4 Installation of the inverter and enclosure design

Covers guidelines for installing the inverter and designing the enclosure.

1.4.1 Inverter installation environment

Specifies the required environmental conditions for proper inverter installation.

1.4.2 Cooling system types for inverter panel

Explains different cooling systems suitable for inverter panels.

1.4.3 Inverter placement

Provides guidelines for the correct placement and mounting of the inverter.

2 WIRING

2.1 Wiring

Covers the basic wiring principles for the inverter.

2.1.1 Terminal connection diagram

Illustrates the terminal connections for the inverter's main and control circuits.

2.2 Main circuit terminal specifications

Details the specifications for the main circuit terminals.

2.2.1 Specification of main circuit terminal

Details the specifications for each main circuit terminal.

2.2.2 Terminal arrangement of the main circuit terminal, power supply and the motor wiring

Shows the terminal layout for main circuits, power supply, and motor wiring.

2.2.3 Cables and wiring length

Provides recommended cable sizes and wiring lengths for optimal performance.

2.3 Control circuit specifications

Outlines the specifications for the control circuit terminals.

2.3.1 Control circuit terminal

Lists and describes the control circuit terminals available on the inverter.

2.3.2 Changing the control logic

Explains how to change the inverter's control logic from source to sink type.

2.3.3 Wiring of control circuit

Provides instructions and methods for wiring the control circuit.

2.3.4 Wiring instructions

Offers essential instructions for proper wiring of the control circuit.

2.3.5 Connection to the PU connector

Details how to connect the parameter unit (PU) or other devices to the inverter's PU connector.

2.4 Connection of stand-alone option unit

Explains how to connect standalone option units to the inverter.

3 PRECAUTIONS FOR USE OF THE INVERTER

3.1 EMC and leakage currents

Discusses electromagnetic compatibility measures and leakage currents, along with countermeasures.

3.2 Installation of power factor improving reactor

Explains the importance and procedure for installing a power factor improving reactor.

3.3 Power-off and magnetic contactor (MC)

Details the use of power-off procedures and magnetic contactors for safe operation.

3.4 Inverter-driven 400V class motor

Addresses precautions specific to driving 400V class motors with the inverter.

3.5 Precautions for use of the inverter

Provides general precautions for the safe and effective use of the inverter.

3.6 Failsafe of the system which uses the inverter

Explains fail-safe measures for systems incorporating the inverter.

4 PARAMETERS

4.1 Operation panel

Describes the components and functions of the inverter's operation panel.

4.1.1 Names and functions of the operation panel

Identifies and explains the functions of each part of the operation panel.

4.1.2 Basic operation (factory setting)

Explains the basic operations and default settings for using the inverter.

4.1.3 Easy operation mode setting (easy setting mode)

Guides on setting up the inverter's operation mode for easier configuration.

4.1.4 Change the parameter setting value

Provides steps for modifying parameter values using the operation panel.

4.1.5 Setting dial push

Explains how to use the setting dial for displaying and confirming values.

4.2 Parameter list

Lists all available parameters with their settings, descriptions, and references.

4.2.1 Parameter list

Presents a comprehensive list of all inverter parameters and their configurations.

4.3 Adjust the output torque (current) of the motor

Explains how to adjust the motor's output torque and current characteristics.

4.3.1 Manual torque boost (Pr. 0, Pr. 46)

Details how to manually adjust torque boost for starting torque.

4.3.2 General-purpose magnetic flux vector control (Pr. 71, Pr. 80)

Covers setting up general-purpose magnetic flux vector control for motor performance.

4.3.3 Slip compensation (Pr. 245 to Pr. 247)

Explains how to compensate for motor slip to maintain speed constancy.

4.3.4 Stall prevention operation (Pr. 22, Pr. 23, Pr. 48, Pr. 66, Pr. 156, Pr. 157)

Details functions to prevent overcurrent and motor stall during operation.

4.4 Limit the output frequency

Details methods for setting upper and lower limits for the output frequency.

4.4.1 Maximum/minimum frequency (Pr. 1, Pr. 2, Pr. 18)

Covers setting the maximum and minimum output frequencies.

4.4.2 Avoid mechanical resonance points (frequency jumps) (Pr. 31 to Pr. 36)

Explains how to use frequency jumps to avoid mechanical resonance.

4.5 Set V/F pattern

Describes how to set the V/F pattern according to application and load characteristics.

4.5.1 Base frequency, voltage (Pr. 3, Pr. 19, Pr. 47)

Guides on setting base frequency and voltage for motor rating matching.

4.5.2 Load pattern selection (Pr. 14)

Explains how to select the optimal V/F characteristic for different load types.

4.6 Frequency setting by external terminals

Explains how to set the frequency using external signals and terminals.

4.6.1 Operation by multi-speed operation (Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239)

Details how to set multiple speed levels using external terminal combinations.

4.6.2 Jog operation (Pr. 15, Pr. 16)

Explains how to perform jog operation using external terminals or the PU.

4.6.3 Remote setting function (Pr. 59)

Covers using external signals for continuous variable-speed operation.

4.7 Setting of acceleration/deceleration time and acceleration/deceleration pattern

Covers setting acceleration/deceleration times and patterns for smooth operation.

4.7.1 Setting of the acceleration and deceleration time (Pr. 7, Pr. 8, Pr. 20, Pr. 44, Pr. 45)

Details setting acceleration and deceleration times for motor speed changes.

4.7.2 Starting frequency and start-time hold function (Pr. 13, Pr. 571)

Explains setting starting frequency and holding it for smooth motor start.

4.7.3 Acceleration/deceleration pattern (Pr. 29)

Guides on selecting acceleration/deceleration patterns for various applications.

4.8 Selection and protection of a motor

Guides on selecting and protecting the motor connected to the inverter.

4.8.2 Applied motor (Pr. 71, Pr. 450)

Details selecting motor types and their corresponding thermal characteristics.

4.9 Motor brake and stop operation

Explains how to configure motor braking and stopping methods.

4.9.1 DC injection brake (Pr. 10 to Pr. 12)

Details the operation and settings for DC injection braking.

4.9.2 Selection of a regenerative brake (Pr. 30, Pr. 70)

Guides on selecting regenerative brake options for improved braking.

4.9.3 Stop selection (Pr. 250)

Covers selecting different stopping methods like deceleration or coasting.

4.10 Function assignment of external terminal and control

Details how to assign functions to the inverter's external terminals.

4.10.1 Input terminal function selection (Pr. 178 to Pr. 182)

Guides on selecting and assigning functions to input terminals.

4.10.2 Inverter output shutoff signal (MRS signal, Pr. 17)

Explains how to use the MRS signal for inverter output shutoff.

4.10.4 Start signal operation selection (STF, STR, STOP signal, Pr. 250)

Covers selecting start signal operations for different wiring types.

4.10.5 Output terminal function selection (Pr. 190, Pr. 192)

Guides on assigning functions to the inverter's output terminals.

4.10.6 Detection of output frequency (SU, FU signal, Pr. 41 to Pr. 43)

Explains how to detect and output inverter output frequency.

4.10.7 Output current detection function (Y12 signal, Y13 signal, Pr. 150 to Pr. 153, Pr. 166, Pr. 167)

Details functions for detecting and outputting inverter output current.

4.10.8 Remote output selection (REM signal, Pr. 495, Pr. 496)

Covers selecting and utilizing remote output signals.

4.11 Monitor display and monitor output signal

Explains how to display and monitor inverter status and output signals.

4.11.1 Speed display and speed setting (Pr. 37)

Guides on displaying and setting motor speed on the operation panel.

4.11.3 Reference of the terminal AM (analog voltage output) (Pr. 55, Pr. 56)

Details how to set references for analog voltage output from the terminal AM.

4.11.4 Terminal AM calibration (calibration parameter C1 (Pr.901))

Guides on calibrating the terminal AM gain for accurate output.

4.12 Operation selection at power failure and instantaneous power failure

Covers settings for inverter operation during power failures.

4.12.2 Power-failure deceleration stop function (Pr. 261)

Explains how to configure the inverter to decelerate to a stop during power failures.

4.13 Operation setting at fault occurrence

Describes how to configure the inverter's behavior during fault conditions.

4.13.1 Retry function (Pr. 65, Pr. 67 to Pr. 69)

Covers how to automatically reset faults and restart the inverter.

4.13.2 Input/output phase loss protection selection (Pr. 251, Pr. 872)

Details protection functions against input/output phase loss.

4.13.3 Earth (ground) fault detection at start (Pr. 249)

Explains how to enable or disable earth fault detection at startup.

4.14 Energy saving operation

Explains features for optimizing energy saving during operation.

4.14.1 Optimum excitation control (Pr. 60)

Guides on setting optimum excitation control for improved motor efficiency.

4.15 Motor noise, EMI measures, mechanical resonance

Addresses methods to reduce motor noise, EMI, and mechanical resonance.

4.15.1 PWM carrier frequency and soft-PWM control (Pr. 72, Pr. 240, Pr. 260)

Covers changing PWM carrier frequency and using soft-PWM control.

4.15.2 Speed smoothing control (Pr. 653)

Explains how to use speed smoothing control to reduce vibration.

4.16 Frequency setting by analog input (terminal 2, 4)

Details how to set frequency using analog input signals on terminals 2 and 4.

4.16.1 Analog input selection (Pr. 73, Pr. 267)

Guides on selecting analog input specifications for terminals 2 and 4.

4.16.2 Response level of analog input and noise elimination (Pr. 74)

Explains how to adjust analog input response and eliminate noise.

4.17 Misoperation prevention and parameter setting restriction

Covers functions to prevent misoperation and restrict parameter changes.

4.17.1 Reset selection/disconnected PU detection/PU stop selection (Pr. 75)

Guides on selecting reset conditions and detecting PU disconnection.

4.17.2 Parameter write disable selection (Pr. 77)

Explains how to disable parameter writing to prevent unauthorized changes.

4.17.3 Reverse rotation prevention selection (Pr. 78)

Details how to prevent reverse rotation by setting the selection.

4.17.4 Extended parameter display (Pr. 160)

Covers enabling extended parameter display for more detailed settings.

4.17.5 Password function (Pr. 296, Pr. 297)

Explains how to set up a password for parameter access restriction.

4.18 Selection of operation mode and operation location

Guides on selecting the inverter's operation mode and location.

4.18.1 Operation mode selection (Pr. 79)

Details how to select the inverter's operation mode (PU, External, Network).

4.18.2 Operation mode at power-on (Pr. 79, Pr. 340)

Covers setting the inverter's operation mode upon power-on or reset.

4.19 Communication operation and setting

Explains how to set up and perform communication operations.

4.19.1 Wiring and configuration of PU connector

Details the wiring and configuration for connecting to the PU connector.

4.19.3 Operation selection at communication error occurrence (Pr. 121, Pr. 122, Pr. 502)

Details how to select inverter operation upon communication errors.

4.19.4 Communication EEPROM write selection (Pr. 342)

Explains how to select EEPROM write settings for communication.

4.19.5 Mitsubishi inverter protocol (computer link communication)

Covers the specifications for Mitsubishi's computer link communication protocol.

5 TROUBLESHOOTING

5.1 Reset method of protective function

Details the procedure for resetting protective functions after a fault.

5.2 List of fault or alarm indications

Provides a reference list of fault and alarm codes with their corresponding meanings.

5.3 Causes and corrective actions

Outlines common causes of problems and their recommended corrective actions.

5.4 Correspondences between digital and actual characters

Shows the mapping between digital inputs and actual alphanumeric characters displayed.

5.5 Check first when you have some troubles

Offers initial checks to perform when encountering operational issues.

6 PRECAUTIONS FOR MAINTENANCE AND INSPECTION

6.1 Inspection items

Lists essential items for daily and periodic inspection of the inverter.

6.1.1 Daily inspection

Lists essential items for daily inspection of the inverter.

6.1.2 Periodic inspection

Lists essential items for periodic inspection of the inverter.

6.1.3 Daily and periodic inspection

Details daily and periodic inspection items.

6.1.4 Display of the life of the inverter parts (Pr. 255 to Pr. 259)

Explains how to monitor the remaining life of inverter components.

6.1.5 Checking the inverter and converter modules

Provides instructions for checking the inverter and converter modules.

6.1.6 Cleaning

Offers guidance on cleaning the inverter unit safely.

6.1.7 Replacement of parts

Outlines the procedure for replacing worn-out inverter parts.

6.2 Measurement of main circuit voltages, currents and powers

Details methods for measuring main circuit voltages, currents, and powers.

6.2.1 Measurement of powers

Explains how to measure the input and output powers of the inverter.

6.2.2 Measurement of voltages and use of PT

Covers measurement of voltages and the use of Potential Transformers (PTs).

6.2.3 Measurement of currents

Details methods for measuring inverter input and output currents.

6.2.4 Use of CT and transducer

Explains the use of Current Transformers (CTs) and transducers for measurements.

6.2.5 Measurement of inverter input power factor

Guides on measuring the inverter's input power factor.

6.2.6 Measurement of converter output voltage (across terminals + and -)

Details how to measure the converter output voltage.

6.2.7 Insulation resistance test using megger

Explains how to perform insulation resistance tests using a megger.

6.2.8 Pressure test

Advises against conducting pressure tests on the inverter.

7 SPECIFICATIONS

7.1 Rating

Provides detailed specifications for the inverter's electrical ratings.

7.1.1 Inverter rating

Provides specific rating information for the inverter models.

7.2 Common specifications

Lists common specifications applicable across the inverter series.

7.3 Outline dimension drawings

Shows the physical dimensions and mounting details of the inverter.

APPENDIX1 Index

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