Name: Mitsubishi Electric M80V Series
Brand: Mitsubishi Electric
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Table of Contents24
System Basic Configuration34
System Basic Configuration Drawing35
General Connection Diagram36
M800VW Series, Windows-Based Display Unit38
M80VW Series, Windows-Based Display Unit39
19-Type Display Unit40
Connecting a Laser I/F Unit41
List of Configuration42
Control Unit [M800VW]43
Control Unit [M80VW]43
Display Unit [M800VW]44
Display Unit [M80VW]44
Personal Computer Unit44
Keyboard Unit44
Operation Panel I/O Unit45
Remote I/O Unit46
Laser I/F Unit46
Function Expansion Unit47
Side Memory I/F Unit47
Manual Pulse Generator47
Synchronous Feed Encoder47
Machine Operation Panel48
Handy Terminal48
Cable Connector Sets49
Thermistor Set49
Genuine Memory Card49
Durable Parts49
Replacements49
List of Cables50
System Type51
General Specifications52
Environment Conditions [M800VW]53
Environment Conditions Inside the Operation Panel53
Environment Conditions Inside the Control Panel55
VDC Stabilized Power Supply Selecting Conditions58
Environment Conditions [M80VW]59
Environment Conditions Inside the Operation Panel59
Environment Conditions Inside the Control Panel61
VDC Stabilized Power Supply Selecting Conditions64
Control Unit [M800VW]65
M830Vw(Fcu8-Mu052)/M850Vw(Fcu8-Ma051)65
Control Unit [M80VW]79
Fcu8-Mu05479
Display Unit [M800VW]83
15-Type (FCU8-DU182-34)83
19-Type (FCU8-DU193-75)85
19-Type (FCU8-DU194-75)87
Precautions89
Display Unit [M80VW]90
15-Type (FCU8-DU182-36)90
19-Type (FCU8-DU193-77)92
19-Type (FCU8-DU194-77)94
Precautions96
Personal Computer Unit97
Personal Computer Unit (FCU8-PC232)97
Built-In Disk of the Display Unit (FCU8-CF060G-1)104
Keyboard Unit105
Keyboard for 15-Type Display Unit (FCU8-KB083)105
Operation Panel I/O Unit106
List of Units106
Fcu8-Dx830/Fcu8-Dx834/Fcu8-Dx837107
Remote I/O Unit129
List of Units129
Fcu8-Dx220/Fcu8-Dx230/Fcu8-Dx231/Fcu8-Dx202/Fcu8-Dx213/ Fcu8-Dx213-1/Fcu8-Dx654/Fcu8-Dx654-1/Fcu8-Dx651/Fcu8-Dx408/ Fcu8-Dx409130
Laser I/F Unit172
Fcu8-Dx522-001172
Function Expansion Unit188
Encoder (Manual Pulse Generator) I/F Expansion (FCU8-EX544)188
CC-Link (FCU8-EX561)194
Profibus-Dp (Fcu8-Ex563)197
CC-Link IE Field (FCU8-EX564)200
Ethernet/Ip (FCU8-EX565)203
FL-Net (FCU8-EX568)206
Vibration Cutting Expansion Unit (FCU8-EX744)209
Side Memory I/F Unit210
Fcu8-Ep201-2210
Manual Pulse Generator212
Manual Pulse Generator (UFO-01-2Z9)212
Manual Pulse Generator (HD60C)213
Synchronous Feed Encoder214
Synchronous Feed Encoder (OSE-1024-3-15-68)214
Machine Operation Panel216
Main Panels A/B216
(Fcu8-Kb921/Fcu8-Kb922/Fcu8-Kb925, Fcu8-Kb923/Fcu8-Kb924/Fcu8-Kb926)216
Sub Panel a (FCU8-KB931/FCU8-KB941)222
Handy Terminal227
Thermistor231
Thermistor(Pt3C-51F-M2)231
Exclusive SD Cards232
Specifications and Precautions of USB/SD/LAN Interface233
USB Interface (Personal Computer Unit, Side Memory I/F Unit)233
SD Interface (Control Unit, Side Memory I/F Unit)234
LAN Interface (Control Unit, Personal Computer Unit)234
Installation236
Heat Radiation Countermeasures237
Noise Countermeasures240
Connection of Frame Ground (FG)240
Shield Clamping of Cables241
Connecting Spark Killers242
Lightning Surge Protection Countermeasure243
Unit Installation244
Control Unit244
Display Unit246
Keyboard Unit249
Operation Panel I/O Unit250
Remote I/O Unit251
Laser I/F Unit254
Function Expansion Unit256
Side Memory I/F Unit257
Machine Operation Panel258
Precautions for Connecting260
Precautions for Wiring261
Precautions When Connecting/Disconnecting Cables261
Precautions for Using Optical Communication Cable264
Precautions for Connecting 24 V Power Supply265
Turning the Power ON/OFF266
Connection of Control Unit268
Control Unit Connection System Drawing269
M800Vw269
M80Vw270
Connecting with Power Supply271
Connecting with Emergency Stop Signal272
Connecting with Personal Computer Unit275
Connecting with Operation Panel I/O Unit276
Connecting with Remote I/O Unit277
Connecting with Drive Unit278
Connecting with Drive Unit MDS-E/EH Series279
Connection of Optical Communication Cables279
Drive Unit Arrangement282
Connecting with Drive Unit MDS-EM/EMH Series283
Connecting with Drive Unit MDS-EJ/EJH Series285
Connecting with RS-232C Device286
Connecting with Skip Signal (Sensor)287
Connecting with Manual Pulse Generator289
Handle Numbers290
Connecting Device Via Function Expansion Unit291
Connecting Device Via Encoder (Manual Pulse Generator) I/F Expansion Unit291
Connecting I/O Device292
Connecting I/O Device Via CC-Link293
Connecting I/O Device Via PROFIBUS-DP296
Connecting I/O Device Via CC-Link IE Field298
Connecting I/O Device Via Ethernet/Ip299
Connecting I/O Device Via FL-Net300
Connection of Personal Computer Unit302
Personal Computer Unit Connection System Drawing303
Connecting with Power Supply304
Connecting with Control Unit304
Connecting with Operation Panel I/O Unit305
Connecting with Side Memory I/F Unit305
Connection of Keyboard Unit306
Keyboard Unit Connection System Drawing307
Connecting with Operation Panel I/O Unit307
Connection of Operation Panel I/O Unit308
Operation Panel I/O Unit Connection System Drawing309
Connecting with Power Supply310
Connecting with Emergency Stop Signal311
Connecting with Frame Ground312
Connecting with Control Unit313
Connecting with Personal Computer Unit314
Connecting with Keyboard Unit314
Connecting with Remote I/O Unit315
Connecting with Manual Pulse Generator (MPG)316
Handle Numbers318
Connecting with Machine Operation Panel319
Wiring for 24 V Common Input321
Wiring for 0V Common Input322
Wiring for Source Type Output323
Connecting with Safety Machine Control Signal (FCU8-DX837)325
Connection with the Scan Input Signal (FCU8-DX834)326
Connection with the Scan Output Signal (FCU8-DX834)327
Connection of Remote I/O Unit328
Remote I/O Unit Connection System Drawing329
Connecting with Power Supply330
Connecting with Frame Ground332
Connecting with Control Unit333
Connecting with Operation Panel I/O Unit334
Connecting with Machine Control Signal (FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX651)335
Connecting with Machine Control Signal340
(Fcu8-Dx213/Fcu8-Dx213-1/Fcu8-Dx654/Fcu8-Dx654-1)340
Connecting with Safety Machine Control Signal (FCU8-DX651)348
Connecting with Analog I/O Signal (FCU8-DX202)350
Connecting with Thermistor (FCU8-DX408)352
Connecting with Multi-Analog Input Signal (FCU8-DX409)355
Connection of Laser I/F Unit364
Laser I/F Unit Connection System Drawing365
Connecting with Power Supply366
Connecting with Frame Ground367
Connecting with Control Unit368
Connecting with Laser Oscillator369
Connection of Side Memory I/F Unit372
Side Memory I/F Unit Connection System Drawing373
Connecting with Personal Computer Unit373
Connection of Manual Pulse Generator374
Manual Pulse Generator Connection System Drawing375
Connecting with Control Unit376
Connecting with Operation Panel I/O Unit376
Connecting with Encoder (Manual Pulse Generator) I/F Expansion Unit377
Connection of Synchronous Feed Encoder378
Synchronous Feed Encoder Connection System Drawing379
Connecting with Encoder (Manual Pulse Generator) I/F Expansion Unit379
Connection of Machine Operation Panel380
Machine Operation Panel Connection System Drawing381
Connecting with Power Supply382
Connecting with Frame Ground383
Connecting with Operation Panel I/O Unit383
Connecting Emergency Stop Switch384
Connecting with Sub Panel384
Software Interface387
Connection of Handy Terminal392
Handy Terminal Connection System Drawing393
Connecting with Control Unit393
Cables394
Symbols for Writing Cable Drawings395
Cable Relating to NC396
FCUA-R050/R054 Cable396
G071 Cable397
G123 Cable397
G170 Cable398
G430 Cable399
G460 Cable400
J020/J021/J022 Cable401
J023/J024/J025 Cable402
J026/J027 Cable403
J030/J031 Cable404
J070/J071 Cable405
J100 Cable406
J120 Cable407
J121 Cable407
J210 Cable408
J220 Cable409
J221 Cable410
J291 Cable411
J303 Cable412
J350 Cable413
J351 Cable413
J460 Cable414
J461 Cable414
R2-TM Terminator Connector415
Cable Relating to Drive Unit416
Cable Wire and Assembly416
CNP2E-1 Cable418
CNP3EZ-2P/CNP3EZ-3P Cable419
CNV2E-8P/CNV2E-9P Cable420
CNV2E-D Cable421
CNV2E-HP Cable421
DG30 Cable422
G380 Cable422
J395 Cable423
J396 Cable424
MR-BKS1CBL-A1-H/MR-BKS1CBL-A2-H Cable425
MR-BT6V2CBL Cable425
MR-D05UDL3M-B Cable426
MR-PWS1CBL-A1-H/MR-PWS1CBL-A2-H Cable426
SH21 Cable427
List of Cable Connector Sets428
Setup Outline430
Hardware Configuration431
Flow of Initial Setup434
Setting the Hardware436
Setting Drive Unit MDS-E/EH Series437
Setting the Rotary Switch437
Setting the DIP Switch438
Setting Drive Unit MDS-EM/EMH Series439
Setting the Rotary Switch439
Setting Drive Unit MDS-EJ/EJH Series440
Setting the Rotary Switch440
Setting the DIP Switch441
Setting up Without Connecting to the Motor/Drive Units at the Setup of Drive Unit442
Connecting the Batteries443
Control Unit Battery443
Servo Drive Unit Battery444
Connecting and Setting the Remote I/O Unit447
Outline of the Remote I/O Unit447
Connection and Station No. Setting on Remote I/O Unit449
Station No. Setting When Using Multiple Remote I/O Units452
PLC Device Assignment of Digital Signal (DI/DO)456
Fixed Device Assignment457
Arbitrary Device Assignment458
Analog Input/Output Interface462
Thermistor Input Interface465
Initializing the NC Internal Data (SRAM)466
Setting up with HMI Integrated Installer468
Outline of HMI Integrated Installer469
Memory Card for Upgrade469
Operation Methods470
Setting up with M80/800S SETUP INSTALLER472
Activate M80/800S SETUP INSTALLER474
Install Custom Screen477
Install Start-Up Screen478
Install User Cycle479
Setting the Parameters and Date/Time480
Selecting the NC System Type and Displayed Language481
Setting the Parameters for the System Specifications482
Setting the Parameters for the Machine Specifications483
Setting Date and Time485
Sequence Program Writing486
Writing Sequence Program Using the SD Card487
Setting the Ethernet Communication487
Confirming the IP Address for CNC487
Setting the IP Address for PC Side487
Connecting the Control Unit and a Personal Computer489
Setting the Communication with GX Works2490
Setting the Parameters on GX Works2492
Parameter Setting Screen492
Setting Device Points493
Setting the Number of Common Pointer Points494
Setting the Program Execution Order495
Writing a Sequence Program with GX Works2496
Writing a Sequence Program to ROM with GX Works2499
Setting the PLC Parameters500
Confirming the Basic Operation502
Checking Inputs/Outputs and Alarms503
Confirming Manual Operation504
Using the Manual Pulse Generator504
Using JOG Feed504
Servo Simplified Adjustment505
First Measure against Vibration505
NC Analyzer2506
Setting the Position Detection System508
Adjusting the Absolute Position Detection System509
Marked Point Alignment Method I510
Marked Point Alignment Method II512
Machine End Stopper Method: Automatic Initialization514
Machine End Stopper Method: Manual Initialization518
Dog-Type521
Setting the Grid Interval and the Reference Encoder for Grid Interval522
Precautions Common for the Initilization Operation522
Precautions Common for the Dogless-Type Absolute Position Encoder523
Adjustment of Reference Position Return in Relative Position Detection System524
Dog-Type Reference Position Return Operation524
Dog-Type Reference Position Return Adjustment Procedures525
Setting the Tool Entry Prohibited Range530
Stroke End531
Stored Stroke Limit532
Outline532
Stored Stroke Limit I534
Stored Stroke Limit II535
Stored Stroke Limit IB537
Stored Stroke Limit IC538
Movable Range During Inclined Axis Control539
Stored Stroke Limit for Rotation Axis540
Changing the Area for the Stored Stroke Limit I540
Behavior in Prohibited Area541
Stored Stroke Limits I, IC, and II541
Stored Stroke Limits IB and IIB541
Precautions543
Setting the Machine Error Compensation544
Memory-Type Pitch Error Compensation/Memory-Type Relative Position Error Compensation545
Outline545
Setting Compensation Data547
Setting Method549
Using a Linear Axis as Basic Axis549
Using a Rotary Axis as Basic Axis551
Bidirectional Pitch Error Compensation552
Outline552
Setting Method553
Using a Linear Axis as Basic Axis553
Using a Rotary Axis as Basic Axis556
Cyclic Error Compensation557
Outline557
Setting Method558
Error Measurement560
Precautions560
Relation with Other Functions561
Setting the Position Switches562
Outline563
Setting and Operation Examples of Dog1 and Dog2564
Canceling the Position Switch565
Setting the Backlash Compensation566
Backlash Compensation567
Backlash Compensation II568
Enabling Conditions for Backlash Compensation II569
Procedure of Setting Backlash Compensation II569
Setting the Backlash Compensation II Acceleration Rate569
Setting Compensation Amount of Backlash Compensation II570
Precautions for Setting Parameters571
Confirming the Spindle Operation574
In Manual Operation (with Manual Numerical Command)575
In MDI Operation576
Confirming the Rotation Speed576
Setting the Handy Terminal578
Inputting the Data from a Personal Computer579
Inputting the Data from NC581
Deceleration Check584
Function585
Deceleration Check Method587
Deceleration Check for Opposite Direction Movement Reversal589
Parameters591
Relation with Other Functions593
Precautions594
Synchronous Control and Multiple-Axis Synchronization Control596
Synchronous Control597
Outline597
Synchronous Control Mode600
Correction Mode600
Reference Position Establishment in Synchronous Operation601
Zero Point Establishment601
In Relative Position Detection System/Dog-Type Absolute Position Detection System601
Zero Point Establishment in Dogless-Type Absolute Position Detection System604
Simple Synchronous Control610
Zero Point Establishment During Simple Synchronous Control610
Parameter Setting for Synchronous Control610
Multiple-Axis Synchronization Control611
Outline611
Synchronous Operation and Independent Operation611
OMR Control612
Omr II613
Adjustment Procedure614
Omr-Ff615
OMR-FF Enabling Procedure (Servo)616
OMR-FF Enabling Procedure (Spindle)616
Precautions616
Omr-CC617
Enabling Conditions of OMR-CC617
Conditions for Temporarily Canceling Compensation by OMR-CC617
Description of Operation618
Adjustment by Setting Value of Scale Model Gain618
Adjustment by OMR-CC Compensation Factor618
Difference between OMR-CC and OMR-FF618
High-Speed Synchronous Tapping (OMR-DD)619
Enabling Conditions of the Function620
Restrictions620
Variable Torsion Compensation622
Outline623
Enabling Conditions624
Parameter Setting Procedure624
Setting the Acceleration Rate625
Setting the Torsion Compensation Amount626
Setting the Time Constant627
Relation with Other Functions628
Adjust S-Analog Screen630
Adjustment Preparations632
Performing Automatic Adjustments632
Performing Manual Adjustments633
Device Open Parameter Screen636
SRAM Open Parameter Screen642
Data Backup and Restoration648
All Backup650
All Restoration652
Appendix 1: Setting the System Lock654
Setting the Encryption Key655
Setting of Expiration Date656
Display of Time Limit Warning and Alarm Notification657
Precautions657
Appendix 2: Protection Setting658
Protect Setting Screen659
Returning the Password to the Non-Input State (Operation Level 0 to 3)662
Changing the Operation Level to One of 4 to 6662
Changing the Password663
Clearing the Password664
Changing the Protection Level665
Saving the Protection Level Setting665
Appendix 3: Displaying Original Logo on Standard Screen666
Appendix 4: EMC Installation Guidelines668
Introduction669
EMC Directives669
EMC Measures670
Panel Structure670
Measures for Control Panel Body670
Measures for Door671
Measures for Power Supply671
Measures for Wiring in Panel672
Precautions for Wiring in Panel672
Shield Treatment of Cables673
EMC Countermeasure Parts677
Shield Clamp Fitting677
Ferrite Core678
Surge Absorber679
Selection of Stabilized Power Supply681
Appendix 5: Restrictions for Lithium Batteries682
Restriction for Packing683
Target Products683
Handling by User684
Reference684
Products Information Data Sheet (er Battery)685
Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation687
California Code of Regulation "Best Management Practices for Perchlorate Materials687
Restriction Related to EU Battery Directive688
Important Notes688
Information for End-User688
Appendix 6: Precautions for Compliance to Ul/C-UL Standards690

Mitsubishi Electric M80V Series Connection And Set Up Manual

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Brand	Mitsubishi Electric
Model	M80V Series
Category	Control Systems
Language	English