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Read this manual carefully before using MELDASMAGIC64.
MELDASMAGIC64 includes ISA NC Card and PCI NC Card.
Take care of the working environment when using MELDASMAGIC64.
Do not open the front cover while the power is ON or during operation.
Install controller, servo drive unit, servomotor on non-combustible material.
Do not apply voltages other than those indicated in the manual.
Correctly transport and install the product according to its weight and environment.
Correctly wire this product. Failure to do so could result in runaway.
Check and adjust each parameter before starting operation.
Install an external emergency stop circuit for immediate stopping.
If a hazardous situation could arise, use servomotor with magnetic brakes.
Replace electrolytic capacitors after approx. five years.
Handle this product as general industrial waste.
Install covers or partitions at their original position when operating.
Diagram showing the connection of PC, NC Card, I/O units, and peripherals.
Details on NC Cards, I/O units, peripheral devices, and operation unit options.
NC Card and Base I/O unit environmental conditions and power specifications.
System diagram illustrating the connection of NC Card, I/O units, and peripherals.
Guidelines for installing units vertically with proper spacing for ventilation.
Measures to prevent dust, oil, and conductive foreign matter from entering units.
Determining electric cabinet ambient temperature and selecting PCs for heat management.
Connection of frame ground (FG) and grounding methods for noise reduction.
Methods for connecting shield cables to grounding plates for noise prevention.
Connect spark killers on coil or relay contacts for noise countermeasures.
Diagram showing the connection of PC, NC Card, Base I/O unit, and Relay card.
Identification of connectors, rotary switches, and LEDs on the HR621 ISA NC Card.
Identification of connectors, rotary switches, and LEDs on the HR623 ISA NC Card.
Identification of connectors, switches, and LEDs on the FCU6-HR655 PCI NC Card.
Pin assignments for Base I/O unit (CF10) and Relay card (CF61) connectors.
Detailed pin assignments for the ISA bus connector on the NC Card.
Detailed pin assignments for the PCI bus connector on the NC Card.
Before mounting the ISA NC Card, confirm control section items and insert battery.
Set rotary switches DPADR, IOPADR, IRQ according to PC memory and I/O regions.
Before mounting the PCI NC Card, confirm control section items and insert battery.
Set rotary switch CDNO and slide switch SW1 for station No. and power supply.
List of Base I/O units and add-on PCBs with input/output points and other interfaces.
Diagram showing connections between NC Card, Base I/O unit, and peripherals.
Identification of connectors and rotary switches on the Base I/O unit.
Settings for CS1 and CS2 rotary switches for station No. and device assignments.
Connect a terminator to the end of the remote I/O unit connected to RIO1.
Specifications for CF31 and CF32 input circuits (sink/source type).
Specifications for CF33 and CF34 output circuits (sink/source type).
Reference items for add-on PCBs connected to CR31.
Supply +24V power to the Base I/O unit from the DCIN connector.
Examples of DI/DO connections for Base I/O and Remote I/O units.
Connect servo drive unit to Base I/O unit SV1 and SV2 connectors.
Connect spindle encoder to ENC1 on Base I/O unit and ENC#2 on Relay card.
Connect sensor signal (skip) to SKIP on Base I/O unit for high-speed signal processing.
The relay card connects spindle encoder, pulse generator, RS-232C, and emergency stop.
Diagram showing connections from NC Card to Relay Card and peripherals.
Identification of connectors and LEDs on the Relay Card.
Pin assignments for NC Card, Spindle encoder, and Manual pulse generator connectors.
Supply external power (24VDC) input by the DCIN connector.
Connect emergency stop input to the EMG1 connector.
Connect manual pulse generator to Relay card HANDLE connector.
Connect RS-232C device to RS-232C connector using F390 cable.
Procedure for adding a relay card (HR682) onto the Base I/O unit.
Types of remote I/O units and their input/output signals and channels.
Identification of connectors and switches on FCUA-DX1* units.
Requirements for stabilized power supply for remote I/O units.
Digital signal input circuits for remote I/O units (sink/source type).
Digital signal output circuits for remote I/O units (sink/source type).
Analog signal output circuit for FCUA-DX120/DX121/DX140/DX141 units.
Analog signal input circuit for FCUA-DX140/DX141 units.
Connection of FCUA-DX10*/13*/14* units to machine control signals.
Connection of FCUA-DX11* units to machine control signals.
Connection of FCUA-DX12* units to machine control signals.
Connecting manual pulse generators to FCUA-DX13* unit's HANDLE connector.
Pulse input circuit specifications for FCUA-DX13* unit when using other devices.
Connecting analog input/output signals to FCUA-DX14* unit.
Setting station numbers for multiple remote I/O units.
Types of R300 and R301 remote I/O unit signal cables.
Outline drawing and dimensions for the HR621 ISA NC Card.
Outline drawing and dimensions for the HR623 ISA NC Card.
Outline drawing and dimensions for the FCU6-HR655 PCI NC Card.
Outline drawing and dimensions for the Base I/O Unit.
Outline drawing and dimensions for the Relay Card for independent installation.
Outline drawing and dimensions for the Relay Card added onto the Base I/O Unit.
Outline drawing and dimensions for the Remote I/O Unit.
Outline drawing and panel cut drawing for the HD60 Manual Pulse Generator.
Outline drawing and dimensions for the Spindle Encoder.
Drawings for grounding plates and clamp fittings for EMC measures.
Table listing cable types, applications, max lengths, and remarks.
Manufacturing details for the SH21 cable connecting Servo drive units.
Manufacturing details for the SH41 cable connecting Remote I/O units.
Manufacturing details for the R031 cable for analog signal input/output.
Manufacturing details for the R041 cable for manual pulse generator connection.
Manufacturing details for the R042 cable for manual pulse generator connection.
Manufacturing details for the R211 cable connecting Remote I/O units.
Manufacturing details for the R220 cable for +24VDC input.
Manufacturing details for the R300 cable for machine input/output.
Manufacturing details for the R301 cable for machine input/output.
Manufacturing details for the F010 cable connecting NC Card to Base I/O unit.
Manufacturing details for the F011 cable connecting NC Card to Relay card.
Manufacturing details for the F020 cable for manual pulse generator connection.
Manufacturing details for the F021 cable for manual pulse generator connection.
Manufacturing details for the F022 cable for manual pulse generator connection.
Manufacturing details for the F040 cable for spindle encoder connection.
Manufacturing details for the F041 cable for spindle encoder connection.
Manufacturing details for the F070 cable for +24VDC input.
Manufacturing details for the F390 cable for RS232C connection.
Manufacturing details for the ENC-SP1 cable for spindle drive unit connection.
List of connector sets with their applications and packing details.
Details on grounding plates and clamp fittings for EMC measures.
Information on ferrite cores for common mode noise suppression.
Details and installation examples for surge protectors.
Characteristics to consider when selecting a stabilized power supply.
General| Number of Controlled Axes | 64 |
|---|---|
| Control Method | Digital Servo Control |
| Number of Axes | 64 |
| Display | LCD |
| Operating Temperature | 0-45°C |
| Storage Temperature | -20-60°C |
| Type | CNC |
| Interpolation | Linear, Circular |
| Communication Interface | RS-232, Ethernet |
| Power Supply | 200-240V AC |
| Humidity | Below 80% (non-condensing) |
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