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Mitsubishi Electric MELFA - User Manual

Mitsubishi Electric MELFA
120 pages
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MELFA
Industrial Robot
Instruction Manual
CR1 Controller
133798
BFP-A8056-A
MITSUBISHI ELECTRIC
Art.No.:
2000 05 10
MITSUBISHI ELECTRIC
INDUSTRIAL AUTOMATION

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Summary

Safety Precautions

Enforcement of safety training

Ensure operators are properly trained for teaching and maintenance work.

Preparation of work plan

Develop a work plan for robot operation, error handling, and restart procedures.

Setting of emergency stop switch

Implement a device for immediate operation stop during teaching.

Installation of safety fence

Install fences to prevent operator contact with the robot.

Inspection before starting work

Inspect the robot and related devices before starting work.

Environmental specifications

Operate the robot within specified environmental conditions to prevent faults.

Robot transport posture

Transport the robot using the designated posture to prevent injury or damage.

Workpiece weight limits

Ensure workpiece weight does not exceed rated load or torque limits.

Unauthorized modifications

Avoid unauthorized modifications and non-designated parts to prevent faults.

Emergency stop procedures

Do not use main power OFF for emergency stops.

Before Starting Use

Using the instruction manuals

Guidance on how to use the provided instruction manuals effectively.

Symbols used in instruction manual

Explanation of symbols used throughout the instruction manual for clarity.

Explanation of Commands

Setting the parameters

Configure essential parameters before using MOVEMASTER commands for robot operation.

Setting of RS-232 C

Configure RS-232C communication settings for robot control and data transfer.

Overview of commands

Provides a classification of MOVEMASTER commands into six main functional types.

Command explanation structure

Details the standard format and components used in explaining each command.

Key MOVEMASTER Commands

Detailed explanations of fundamental MOVEMASTER commands like ADD, AN, CF, CL, etc.

Command List

Position motion control commands

Lists commands related to defining and controlling robot movement and positions.

Program control commands

Lists commands for managing program flow, branching, and execution.

Hand control commands

Lists commands for controlling the robot's hand gripper, including open, close, and pressure.

I;O control commands

Lists commands for managing digital and analog input/output signals for robot interaction.

RS-232 C communication commands

Lists commands for serial communication via RS-232C, including data transfer and reading.

Other commands

Lists miscellaneous commands not fitting into other categories, such as comments and system settings.

Appendices and Sample Programs

Appendix 1: RS-232 C signal conductors timing chart (DTR control)

Details timing charts for RS-232C signal conductors, focusing on DTR control for data transmission.

Appendix 2: Sample program

Provides examples and procedures for creating robot programs using Movemaster commands.

Pick and place operation

Demonstrates a basic robot operation of picking up and placing workpieces.

Application of interrupt motion

Demonstrates using interrupt motion with a limit switch for pick and place tasks.

Application of palletizing

Explains a palletizing application involving picking and placing workpieces from different pallets.

Example of connection with external I;O equipment

Illustrates connecting external I/O equipment for job selection and status indication.

European Representatives

Mitsubishi Electric MELFA Specifications

General IconGeneral
ManufacturerMitsubishi Electric
CategoryIndustrial Robot
TypeIndustrial Robot
ModelMELFA
Payload CapacityVaries by model (e.g., 3 kg to 20 kg)
Axes4, 5, or 6
ControllerCR800
Programming LanguageMELFA BASIC V
ProgrammingTeach pendant
ApplicationsAssembly, material handling, packaging, welding
Protection ClassIP40, IP67 (depending on model)
MountingFloor, ceiling, wall

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