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Mitsubishi Electric MELFA RV-2FR-D User Manual

Mitsubishi Electric MELFA RV-2FR-D
200 pages
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Mitsubishi Electric Industrial Robot
RV-FR Series INSTRUCTION MANUAL
ROBOT ARM SETUP & MAINTENANCE
RV-2FR series
RV-4FR series
RV-7FR series
RV-13FR series
RV-20FR series
BFP-A3474-E

Table of Contents

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Mitsubishi Electric MELFA RV-2FR-D Specifications

General IconGeneral
Payload Capacity2 kg
Number of Axes6
Repeatability±0.02 mm
ControllerCR800-D
ProtectionIP40
InstallationFloor, Wall, Ceiling
TypeRobot Arm
Power Supply200-240V AC

Summary

Robot Arm Setup and Maintenance

Safety Precautions

Essential safety guidelines and warnings for operating the robot arm.

Using the Instruction Manuals

Explains the structure and content of the various manuals provided.

Unpacking and Installation

Confirming the Product

Details how to verify all standard configuration parts are present.

Installation Procedures

Covers unpacking, transportation, grounding, and controller connection.

Confirming Robot Operation

Explains manual movement (jog operation) and teaching pendant setup.

Installing Option Devices

Operating Range Change Installation

Details the installation and parameter setting for axis operating range changes.

Solenoid Valve Set Installation

Guides on installing the solenoid valve set for pneumatic control.

Hand Input/Output Cable Installation

Covers the installation of hand input and output cables.

External Wiring Set Installation

Explains the installation of forearm and base external wiring sets.

Maintenance and Inspection

Types of Inspection and Maintenance

Classifies inspections into daily and periodic, and lists their purposes.

Inspection Items and Schedule

Lists daily and periodic inspection items with remedies and schedules.

Maintenance Procedures

Details procedures for robot arm structure, cover removal, timing belt, and lubrication.

Timing Belt Inspection and Replacement

Covers inspection, replacement, tension measurement, and typical damage of timing belts.

Lubrication

Explains lubrication positions and specifications for various robot axes.

Backup Battery Replacement

Details the process for replacing the controller and robot arm backup batteries.

About Overhaul

Defines overhaul and provides guidelines based on servo-on time.

Maintenance Parts List

Lists consumable and spare parts required for maintenance and repair.

Resetting the Origin

Origin Setting Methods Overview

Outlines different methods for setting the robot origin and when they are required.

Setting Origin with Data Input

Details steps for inputting origin data via the teaching pendant.

Jig Method Origin Setting

Explains origin setting using a calibration jig for each axis.

ABS Origin Method

Describes using ABS marks for accurate origin setting and reproduction.

User Origin Method

Outlines how to set a custom origin position using jog operation.

Recording Origin Data

Instructions on how to record the confirmed origin data onto a label.

Releasing Brake in Emergency

Describes how to release brakes using an emergency power supply for safe positioning.

Appendix

Configuration Flag

Explains configuration flags that indicate robot posture (e.g., RIGHT/LEFT, ABOVE/BELOW).

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