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Mitsubishi Electric MELFA RV-FR-D User Manual

Mitsubishi Electric MELFA RV-FR-D
166 pages
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MITSUBISHI ELECTRI
C
INDUSTRIAL AUTOMATION
MITSUBISHI ELECTRI
C
MELFA
Industrial robots
Installation description
RV-FR-D/RH-FRH-D
RV-FR-R/RH-FRH-R
Art. No.: 325252
20 04 2020
Version C
Versionsprüfung

Table of Contents

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Mitsubishi Electric MELFA RV-FR-D Specifications

General IconGeneral
BrandMitsubishi Electric
ModelMELFA RV-FR-D
CategoryRobotics
LanguageEnglish

Summary

About this manual

Document Purpose and Information

Explains the manual's scope, intended purpose, and disclaimer regarding technical information.

Safety Instructions

Target User Group

Defines the intended audience for this manual, specifying trained professional electricians.

Proper Usage Guidelines

Outlines correct operational practices and adherence to technical data for safety.

Safety-Relevant Regulations

Lists applicable German VDE regulations and fire-protection regulations.

Hazard Instruction Interpretation

Explains the meaning of DANGER (life/health) and CAUTION (damage) symbols.

General Handling Safety Measures

Provides essential safety guidance for planning, installation, and operation.

Introduction

Model Naming Convention

Details the structure and meaning of robot model names for articulated and SCARA types.

Basic Safety Information

Covers fundamental safety precautions, potential hazards, and operational responsibilities.

Environmental Operating Conditions

Specifies conditions to avoid for optimal robot performance and longevity.

System Overview

Scope of Delivery

Lists the standard components included with the FR-D and FR-R robot systems.

System Configuration Details

Describes the components required for basic robot system configuration.

Controller CR800 Overview

Details the front and rear components and interfaces of the CR800 controller.

Robot CPU and Teaching Box

Describes the external robot CPU unit and the functions of the Teaching Box.

Installation

Robot System Unpacking

Provides step-by-step instructions for safely unpacking articulated and SCARA robot arms.

Robot Arm Transportation

Details procedures for safely transporting robot arms using designated holding points and equipment.

Robot Arm Setup and Mounting

Instructions for setting up and fixing articulated and SCARA robot arms to the base.

Controller and CPU Installation

Guidance on installing the CR800 controller and the robot CPU R16RTCPU.

Robot System Grounding

Explains methods for proper electrical grounding of the robot arm and system.

Connection

Connection Cable Installation

Details on connecting the machine cable between the robot arm and the CR800 controller.

Mains Power and Grounding

Instructions for connecting the mains line, grounding the controller, and installing an earth leakage breaker.

Emergency Stop Circuit Connection

Explains wiring for EMERGENCY-STOP inputs, door switches, and mode selector switches.

Safety Circuit Configuration

Provides examples for configuring safety circuits involving peripheral equipment.

Teaching Box Connection

Steps for connecting the Teaching Box to the controller, ensuring correct power-off procedure.

Startup

Switching On the Robot System

Step-by-step procedure for powering on the controller and Teaching Box.

Changing Controller Type

Guide on switching between CR800-D and CR800-R controller configurations.

Operation of Teaching Box (R32TB)

Menu Tree Navigation

Overview of the Teaching Box menu structure and how to access different functions.

Robot Movement in JOG Mode

Explains the different JOG modes for manual robot arm movement.

Troubleshooting and Maintenance Instructions

Faults and Troubleshooting

Procedures for identifying and addressing faults during automatic operation.

Error Diagnosis and Code Interpretation

How to read error codes, interpret their meaning, and find countermeasures.

Fuse Replacement Procedures

Instructions for replacing fuses related to the pneumatic gripper hand.

General Maintenance Guidelines

Best practices for performing maintenance, including safety precautions and part usage.

Appendix

Robot Dimensions and Working Areas

Technical drawings showing external dimensions and motion ranges for various robot models.

Controller and CPU Dimensions

Physical dimensions for the CR800 controller and the R16RTCPU robot CPU.

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