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Mitsubishi Electric MELFA RV-2SD User Manual

Mitsubishi Electric MELFA RV-2SD
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MELFA Robots
Industrial Robot
Standard Specifications Manual
RV-2SD/2SDB
(CR1DA-700 series Controller)
MITSUBISHI ELECTRIC
MITSUBISHI ELECTRIC
BFP-A8790
17 06 2010
Version C
INDUSTRIAL AUTOMATION

Table of Contents

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Mitsubishi Electric MELFA RV-2SD Specifications

General IconGeneral
TypeIndustrial Robot
ManufacturerMitsubishi Electric
Number of Axes6
Payload Capacity2 kg
Repeatability±0.01 mm
InstallationFloor, Wall, Ceiling
Protection classIP40
Power Supply200-240 V AC
CategoryRobotics

Summary

1 General Configuration

1.1 Structural Equipment

Details standard and optional structural components included with the robot.

1.1.1 Standard Structural Equipment

Lists items provided as standard with the robot package.

1.1.2 Special Specifications

Describes changes to standard equipment before shipping for special orders.

1.1.3 Options

Information on user-installable components after delivery.

1.1.4 Maintenance Parts

Identifies materials and parts for robot maintenance use.

1.2 Model Type Name of Robot

Explains how to identify the robot model based on its nomenclature.

1.2.1 How to Identify the Robot Model

Breaks down the robot model name components and their meanings.

1.2.2 Combination of the Robot Arm and the Controller

Shows valid combinations of robot arms and controllers.

1.3 CE Marking Specifications

Details differences for robots meeting CE marking specifications.

1.4 Indirect Export

Notes on setting parameter for English display.

1.5 Instruction Manuals

Information on instruction manuals provided on CD-ROM.

1.6 Contents of the Structural Equipment

Lists the components included in the robot's structural equipment.

1.6.1 Robot Arm

Details the structural equipment specifically for the robot arm.

1.6.2 Controller

Lists the structural equipment related to the robot controller.

1.7 Contents of the Option Equipment and Special Specification

Lists all optional equipment and special specifications available.

2 Robot Arm

2.1 Standard Specifications

Provides detailed standard specifications for the robot arm.

2.2 Definition of Specifications

Defines key technical specifications related to robot performance.

2.2.1 Pose Repeatability

Defines and explains the robot's pose repeatability accuracy.

2.2.2 Rated Load (Mass Capacity)

Specifies the robot's maximum load capacity and related considerations.

2.2.3 Protection Specifications

Details the robot arm's protection specifications according to IEC Standards.

2.3 Names of Each Part of the Robot

Identifies and illustrates the main parts of the robot arm.

2.4 Outside Dimensions ・ Operating Range Diagram

Shows the robot's external dimensions and operational movement range.

2.5 Tooling

Covers wiring and piping configurations for robot tooling and hands.

2.5.1 Wiring and Piping for Hand

Details wiring and piping for standard equipped hands.

2.6 Options

Information on available options for enhancing robot functionality.

(1) Machine Cable Extension

Describes options for extending machine cables for flexibility.

(2) Changing the Operating Range

Details components to change the robot's operating range.

(3) Solenoid Valve Set

Information on solenoid valve sets for tooling control.

(4) Hand Input Cable

Specifies cables for hand input signals and confirmation.

(5) Hand Output Cable

Details cables for connecting solenoid valves to robot outputs.

(6) Hand Curl Tube

Describes curl tubes used for pneumatic hands.

2.7 Maintenance Parts

Lists consumable parts required for robot arm maintenance.

3 Controller

3.1 Standard Specifications

Provides detailed standard specifications for the robot controller.

3.1.1 Standard Specifications

Lists the controller's technical specifications and features.

3.1.2 Protection Specifications and Operating Supply

Details the controller's protection standards and power supply requirements.

3.2 Names of Each Part

Identifies and labels the components of the robot controller.

(1) Padlock Specification

Describes the padlock function for securing the power switch.

3.3 Outside Dimensions/Installation Dimensions

Provides physical dimensions and installation guidance for the controller.

3.3.1 Outside Dimensions

Shows the external physical dimensions of the controller.

3.3.2 Installation Dimensions

Details the required space and clearances for controller installation.

3.3.3 Cable Lead-in and Dimension

Explains cable entry points and dimensions on the controller.

3.4 External Input/Output

Describes types of external input and output signals for robot control.

3.4.1 Types

Categorizes external input/output signals (dedicated, general-purpose, hand).

3.5 Dedicated Input/Output

Explains the functions of dedicated input/output signals for robot control.

3.6 Emergency Stop Input and Output etc.

Details wiring for emergency stop, special stop, and enabling devices.

3.6.1 Connection of the External Emergency Stop

Provides instructions for connecting external emergency stop switches.

3.6.2 Special Stop Input(SKIP)

Explains the special stop input function and its wiring.

3.6.3 Door Switch Function

Describes the function of door switches for safety interlocks.

3.6.4 Enabling Device Function

Explains the use of enabling devices for safe robot operation.

3.7 Additional Axis Function

Information on controlling additional axes with the robot.

3.7.1 Wiring of the Additional Axis Interface

Details wiring for the additional axis interface connectors.

3.8 Magnet Contactor Control Connector Output (AXMC) for Addition Axes

Explains the AXMC output for synchronizing additional axis servo power.

3.9 Options

Overview of available options for robot functionality enhancement.

(1) Teaching Pendant (T/B)

Details the teaching pendant for robot programming and control.

(2) Pneumatic Hand Interface

Information on the interface for robot hand output signals.

(3) Parallel I/O Interface

Describes the parallel I/O interface for expanding external I/O.

(4) External I/O Cable

Specifies cables for connecting external devices to parallel I/O.

(5) Parallel I/O Unit

Details the parallel I/O unit for expanding external inputs/outputs.

(6) External I/O Cable

Specifies cables for connecting external devices to parallel I/O.

(7) Personal Computer Cable

Describes the RS-232 cable for connecting a PC to the controller.

(8) CC-Link Interface

Information on the CC-Link interface for network communication.

(9) Extension Memory Cassette

Details the extension memory cassette for increasing teaching points.

(10) RT ToolBox2/RT ToolBox2 mini

Information on PC software for robot programming and control.

Features

Highlights key features of the RT ToolBox2 software.

(11) Instruction Manual(bound edition)

Lists the contents of the printed instruction manuals.

3.10 Maintenance Parts

Lists consumable parts for controller maintenance.

4 Software

4.1 List of Commands

Lists available commands for MELFA-BASIC V programming.

4.2 List of Parameters

Describes important parameters for robot configuration and operation.

5 Instruction Manual

5.1 The Details of Each Instruction Manuals

Explains the content and purpose of each available instruction manual.

6 Safety

6.1 Safety

General safety measures for industrial robot operation.

6.1.1 Self-Diagnosis Stop Functions

Describes the robot's self-diagnosis functions for safe operation.

6.1.2 External Input/Output Signals That Can Be Used for Safety Protection Measures

Lists external I/O signals usable for safety protection.

6.1.3 Precautions for Using Robot

Outlines essential safety measures and rules for robot usage.

6.1.4 Safety Measures for Automatic Operation

Specifies safety measures for automatic robot operation.

6.1.5 Safety Measures for Teaching

Details safety measures required during robot teaching operations.

6.1.6 Safety Measures for Maintenance and Inspections, etc.

Outlines safety measures for robot maintenance and inspection.

6.1.7 Examples of Safety Measures

Provides wiring examples for implementing safety measures.

6.2 Working Environment

Advises on suitable installation environments and conditions.

6.3 Precautions for Handling

Lists important precautions for handling the robot arm and its components.

7 Appendix

Appendix 1 : Specifications Discussion Material

Provides a checklist for robot selection and specification discussion.

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