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Mitsubishi Electric MELFA RV-FR Series User Manual

Mitsubishi Electric MELFA RV-FR Series
200 pages
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Mitsubishi Electric Industrial Robot
RV-FR Series INSTRUCTION MANUAL
ROBOT ARM SETUP & MAINTENANCE
RV-2FR series
RV-4FR series
RV-7FR series
RV-13FR series
RV-20FR series
BFP-A3474-E

Table of Contents

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Mitsubishi Electric MELFA RV-FR Series Specifications

General IconGeneral
BrandMitsubishi Electric
ModelMELFA RV-FR Series
CategoryRobotics
LanguageEnglish

Summary

1 Before starting use

1.1 Using the instruction manuals

Explains the purpose and usage of various manuals included with the product.

1.2 Safety Precautions

Details critical safety measures and precautions for robot handling and operation.

2 Unpacking to Installation

2.1 Confirming the product

Details how to confirm the standard configuration and identify all included parts.

2.2 Installation

Provides step-by-step instructions for physically installing the robot arm at the designated location.

2.2.1 Unpacking

Explains the process of safely unpacking the robot arm from its shipping container.

2.2.2 Transportation procedures (Transportation by people)

Outlines the safe methods for transporting the robot arm manually by one or more workers.

2.2.3 Transportation procedures (Transporting with a crane)

Details the procedures for safely transporting the robot arm using lifting equipment like a crane.

2.2.4 Installation procedures

Guides users through the physical installation of the robot arm, including mounting and securing it.

2.2.5 Grounding procedures

Explains the correct grounding methods and procedures to ensure electrical safety and proper operation.

2.2.6 Connecting with the controller

Describes how to connect the robot arm's machine cable to the controller for proper communication.

2.3 Confirming the operation

Details how to manually move the robot arm using the teaching pendant to verify correct operation.

2.3.1 Installing the teaching pendant (T/B)

Provides instructions for physically connecting the teaching pendant to the robot controller.

(2) Preparing the T/B

Explains how to set up the teaching pendant for use, including setting the controller mode.

(3) JOINT jog operation

Explains how to move each axis of the robot independently using the JOINT jog mode.

(4) XYZ jog operation

Details how to move the robot arm along the base coordinate system using the XYZ jog mode.

(5) TOOL jog operation

Explains how to move the robot arm along the tool coordinate system using the TOOL jog mode.

(6) 3-axis XYZ jog operation

Describes how to move the robot arm along the base coordinate system using a 3-axis XYZ jog mode.

(7) CYLNDER jog operation

Explains how to move the robot arm along an arc centered on the Z axis using the CYLNDER jog mode.

(8) Work jog operation

Details how to move the robot arm along the work coordinate system, facilitating teaching operations.

3 Installing the option devices

3.1 Installing the operating range change (RV-2FR series)

Details the installation of a device to limit the operating range of the J1 axis for RV-2FR series robots.

3.1.2 Installing the J2 axis operating range change

Explains the installation of a device to limit the operating range of the J2 axis.

3.1.3 Installing the J3 axis operating range change

Details the installation of a device to limit the operating range of the J3 axis.

3.2 Installing the J1 axis operating range change (RV-4FR/7FR/13FR series)

Covers the installation of a device to limit the J1 axis operating range for RV-4FR/7FR/13FR series.

3.3 Installing the solenoid valve set

Provides instructions for installing the solenoid valve set on the robot arm.

3.3.1 RV-4FR/7FR series, RV-7FRLL

Details the installation of the solenoid valve set for specific RV-4FR/7FR series models.

(2) RV-13FR/13FRL, RV-20FR

Explains the installation of the solenoid valve set for RV-13FR/13FRL and RV-20FR robot models.

3.4 Installing the hand input cable

Guides through the process of installing the hand input cable for robot operation.

3.5 Installing the hand output cable

Details the procedure for installing the hand output cable for robot functionality.

3.6 Installing the forearm external wiring set/base external wiring set

Covers the installation of external wiring sets for the robot's forearm and base.

3.6.1 Installing the forearm external wiring set

Explains how to install the external wiring set for the robot's forearm.

3.6.2 Installing the base external wiring set

Details the installation of the external wiring set for the robot's base.

4 Basic operations

5 Maintenance and Inspection

5.1 Type of inspection and maintenance works

Outlines different types of inspections, including daily and periodic, to prevent issues and maintain performance.

5.2 Inspection items

Lists specific items to inspect for the robot arm, categorized into daily checks.

5.2.2 Periodic inspection

Details the schedule and items for periodic inspections, including monthly, 6-month, and 2-year checks.

5.3 Maintenance and inspection procedures

Explains the detailed procedures for carrying out periodic maintenance and inspections on the robot.

5.3.1 Robot arm structure

Describes the mechanical structure and components of the robot arm, identifying key parts.

5.3.2 Installing/removing the cover (RV-2FR series)

Details how to install and remove the covers of the RV-2FR series robot arm.

5.3.2 Installing/removing the cover (RV-4FR/7FR series)

Explains the procedure for installing and removing covers on RV-4FR/7FR series robot arms.

5.3.2 Installing/removing the cover (RV-13FR series)

Provides instructions for installing and removing covers on RV-13FR series robot arms.

5.3.3 Inspection replacement of timing belt

Covers the inspection and replacement procedures for the robot's timing belts.

(3) RV-2FR series: Inspection and replacement of J1-axis timing belt

Details the inspection and replacement of the timing belt for the J1 axis of RV-2FR series robots.

(4) RV-2FR series: Inspection and replacement of J2-axis timing belt

Explains the inspection and replacement of the timing belt for the J2 axis of RV-2FR series robots.

(5) RV-2FR series: Inspection and replacement of J3-axis timing belt

Details the inspection and replacement of the timing belt for the J3 axis of RV-2FR series robots.

(6) RV-2FR series: Inspection and replacement of J4-axis timing belt

Covers inspection and replacement of the timing belt for the J4 axis of RV-2FR series robots.

(7) RV-2FR series: Inspection and replacement of J5 axis timing belt and brake timing belt

Explains inspection and replacement of J5 axis timing and brake timing belts for RV-2FR series.

(8) RV-2FR series: Inspection and replacement of J6-axis timing belt and brake timing belt

Details inspection and replacement of J6 axis timing and brake timing belts for RV-2FR series.

(9) RV-4FR/7FR series: Inspection and replacement of J1-axis timing belt

Covers inspection and replacement of the J1-axis timing belt for RV-4FR/7FR series.

(10) RV-4FR/7FR series: Inspection and replacement of J3-axis timing belt

Explains inspection and replacement of the J3-axis timing belt for RV-4FR/7FR series.

(11) RV-4FR/7FR series (6-axes type): Inspection and replacement of J4-axis timing belt

Details inspection and replacement of the J4-axis timing belt for 6-axis RV-4FR/7FR series.

(12) RV-13FR series: Inspection and replacement of J4-axis timing belt

Covers inspection and replacement of the J4-axis timing belt for RV-13FR series.

(13) RV-4FR/7FR/13FR series: Inspection and replacement of J5 axis timing belt

Explains inspection and replacement of the J5 axis timing belt for RV-4FR/7FR/13FR series.

(14) RV-4FR/7FR/13FR series: Inspection and replacement of J6-axis timing belt

Details inspection and replacement of the J6-axis timing belt for RV-4FR/7FR/13FR series.

(15) Timing belt tension

Provides information on timing belt tension values for installation and replacement guidelines.

(16) Amount of movement of each axis during the timing belt tension measurement

Lists the amount of axis movement during timing belt tension measurement.

5.3.4 Lubrication

Details the lubrication points and specifications for the robot arm.

5.3.5 Replacing the backup battery

Explains the procedure for replacing the backup battery in the robot controller and arm.

5.4 About Overhaul

Discusses robot overhaul as an operation to replace worn or damaged parts to restore functionality.

5.5 Maintenance parts

Lists consumable and spare parts required for maintenance and repair, with supplier information.

5.6 Resetting the origin

Explains the process of resetting the robot's origin when required due to motor replacement or encoder errors.

5.6.1 Setting the origin with the origin data input method

Details how to set the robot's origin using pre-inputted data from an origin data sheet.

(1) J1 axis origin setting (jig)

Explains how to set the origin for the J1 axis using a calibration jig.

(2) J2 axis origin setting (jig)

Provides instructions for setting the origin for the J2 axis using a calibration jig.

(3) J3 axis origin setting (jig)

Details the procedure for setting the origin for the J3 axis using a calibration jig.

(4) J4 axis origin setting (6-axis type robot only)

Explains how to set the origin for the J4 axis, applicable only to 6-axis robot types.

(5) Origin setting of J5 axis and J6 axis (jig)

Covers the simultaneous origin setting for the J5 and J6 axes using a calibration jig.

5.6.3 ABS origin method

Explains how to set the robot's origin using the ABS origin method for accurate position reproduction.

5.6.4 User origin method

Describes how to set a custom origin position for the robot arm.

5.6.5 Recording the origin data

Explains how to record the origin data onto a physical label for reference.

5.7 How to release the brake in an emergency

Details how to release the robot's brakes using an emergency power supply for safety.

6 Appendix

Appendix 1 : Configuration flag

Explains the configuration flag which indicates the robot's posture.

(3) NONFLIP/FLIP (6-axis type robot only)

Describes the NONFLIP/FLIP configuration flag for 6-axis robots, related to J6 axis position.

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