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General| Brand | Mitsubishi Electric |
|---|---|
| Model | MELSEC-Q QD75M |
| Category | Valve Positioners |
| Language | English |
Design instructions for safety circuits, interlocks, and parameter settings to prevent mechanical damage.
Details on positioning control, its features, applications, mechanism, and functions.
Describes the availability of one, two, and four axis modules and the wide variety of positioning control functions supported.
Explains the purpose of positioning and provides application examples like punch presses, palletizers, and machining centers.
Explains the mechanism of positioning control using QD75, PLC CPU, servo amplifier, and external signals.
Outlines linear control, circular interpolation control, and fixed-feed control functions.
Describes the overall flow of positioning control processes using QD75, from design to maintenance.
Presents a flowchart detailing all processes for system operation, including design, preparation, operation, and maintenance.
Provides a flowchart for the starting outline of various controls like major positioning, high-level positioning, OPR, and manual control.
Details the stopping processes for different controls like forced stop, fatal stop, emergency stop, and intentional stop.
Explains the outline for restarting positioning control after a stop cause has occurred.
Shows a general image of the system including QD75, PLC CPU, and peripheral devices.
Lists the devices configured in the positioning system using the QD75, including modules, software, and cables.
Details the applicable modules and number of installable modules usable with the QD75.
Explains how to check the function version and serial number of the QD75 module.
Details the performance specifications of the QD75M1, QD75M2, and QD75M4 models.
Lists the various control functions of the QD75, categorized into main functions, sub functions, and common functions.
Explains the main functions of the QD75, including OPR control, major positioning control, high-level positioning control, and manual control.
Details the main functions of the QD75, such as linear control, fixed-feed control, speed control, and current value changing.
Details the input/output signals used for data exchange between QD75 and PLC CPU.
Details the specifications of interfaces with external devices, including electrical specifications and signal layouts.
Provides an example of external circuit design, illustrating wiring for MR-J2-B/MR-J2S-B connection.
Outlines the procedures for installation, wiring, and maintenance of the QD75.
Details the step-by-step procedures for installation, wiring, and maintenance of the QD75.
Provides essential handling precautions for the QD75 and cables to prevent damage or malfunctioning.
Covers precautions for installing the QD75 module, including SSCNET cable wiring.
Details specific precautions to be taken during the installation of the QD75.
Explains the precautions for wiring the QD75, including routing, soldering, and separation of cables.
Provides crucial safety precautions and best practices for wiring the QD75 module.
Lists points to confirm after completing the installation and wiring of the QD75.
Covers precautions for maintenance and disposal of the QD75.
Outlines essential safety precautions to follow during maintenance procedures.
Categorizes the types of data used for positioning control, including parameters, positioning data, and control data.
Lists the parameters and data required for control, such as setting, monitor, and control data.
Details the setting items for positioning parameters across various control types.
Details the servo parameters used to control the servomotor and related data.
Lists the items to be set for producing positioning data for major positioning control.
Outlines the setting items for block start data, which must be set for high-level positioning control.
Details the setting items for condition data, which is required for high-level positioning control or JUMP instructions.
Lists and describes various parameters, including basic parameters 1 and 2, and OPR parameters.
Details basic parameters like unit setting, pulses per rotation, and movement amount per rotation.
Details basic parameters related to speed limit, acceleration time, and deceleration time.
Details parameters related to backlash compensation, software stroke limits, and M code output timing.
Details parameters related to acceleration/deceleration times, sudden stop settings, and external command function selection.
Lists and explains OPR parameters such as OPR method, direction, and address.
Lists all positioning data items from 1 to 600, showing their configuration in buffer memory.
Shows the organization of block start data stored in the QD75 buffer memory.
Illustrates the organization of condition data stored in the QD75 buffer memory.
Lists the monitor data available for monitoring the positioning system's operating state.
Lists control data items and their roles in controlling the positioning system.
Lists common precautions to be taken when writing data from PLC CPU to QD75 buffer memory.
Lists the input/outputs, external inputs/outputs, and internal relays of QD75 used in PLC programs.
Explains the creation of the positioning control operation program, including general configuration.
Shows the general configuration of the positioning control operation program.
Details the various programs that configure the positioning control operation program.
Provides examples of PLC programs for axis 1 positioning.
Explains the details of various programs, including initialization, start, JOG, inching, and manual pulse generator operations.
Details the OPR request OFF program and the external command function valid setting program.
Explains programs for setting control start details like positioning start No. and speed-position switching control.
Explains the program used to start the control with start commands, including inputting positioning start signal or external command signal.
Describes how to interrupt continuous positioning control and continuous path control.
Explains how to restart positioning after a stop cause has occurred.
Details the process for stopping the control, including deceleration stop, sudden stop, and servo OFF.
Details the configuration and roles of QD75 memory, consisting of buffer memory and flash ROM.
Describes the configuration and roles of QD75 memory, including area configurations for parameters, monitor data, etc.
Shows the buffer memory area configuration for QD75, listing addresses and writing possibility.
Explains the data transmission process between QD75 memories and with external devices, PLC CPU, and servo amplifier.
Outlines OPR control, defining it as establishing a position (OP) and carrying out positioning toward it.
Explains the two types of OPR control: Machine OPR and Fast OPR.
Details the operation of machine OPR, including its start and the establishment of the OP.
Outlines the machine OPR operation, emphasizing that OP is established mechanically.
Explains the methods for establishing the machine OP, which differ based on parameter settings.
Details the near-point dog method for machine OPR, including operation outline and precautions.
Explains the fast OPR operation, which carries out positioning using machine OPR to the Md.21 value.
Outlines the operation of fast OPR, including its start, positioning control, and completion.
Outlines major positioning controls, their required data, operation patterns, and addressing.
Details the data configuration and setting requirements for major positioning controls.
Explains the three operation patterns for major positioning controls: Positioning complete, Continuous positioning, and Continuous path control.
Describes the two methods for commanding position: Absolute system and Incremental system.
Explains interpolation control, including linear, circular, and fixed-feed types, and reference/interpolation axis combinations.
Details how to set the positioning data for various controls, including linear, circular, speed, and switching controls.
Explains 1-axis linear control (ABS and INC), including operation chart and positioning data examples.
Details 2-axis linear interpolation control (ABS and INC), including operation charts and restrictions.
Explains 3-axis linear interpolation control (ABS and INC), including operation charts and restrictions.
Details 4-axis linear interpolation control (ABS and INC), including operation charts and restrictions.
Explains 1-axis fixed-feed control and its restrictions.
Details 2-axis fixed-feed control with interpolation, including operation chart and restrictions.
Explains 3-axis fixed-feed control with interpolation, including operation chart.
Details 4-axis fixed-feed control with interpolation, including operation chart and restrictions.
Explains 2-axis circular interpolation control with sub point designation (ABS and INC circular sub).
Details 2-axis circular interpolation control with center point designation (ABS and INC circular right/left).
Explains 1-axis speed control, including operation timing.
Details 2-axis speed control, including operation timing and current feed value during speed control.
Explains 3-axis speed control, including operation timing.
Details 4-axis speed control, including operation timing.
Explains speed-position switching control in INC mode, including signal setting and switching over.
Details speed-position switching control in ABS mode, including signal setting and switching over.
Explains position-speed switching control, including switching over from position control to speed control.
Explains how to change the current value using positioning data or a start No.
Outlines high-level positioning control, its execution order, and conditions set in block start data and condition data.
Lists the data required for high-level positioning control, including block start data and condition data.
Shows the configuration of block start data and condition data corresponding to block No. 7000.
Details the step-by-step procedure for executing high-level positioning control.
Explains how to set the block start data, including its relation to various controls and specific types like normal start, condition start, and wait start.
Explains block start (normal start) where positioning data groups are continuously executed.
Details condition start, where block start data is executed after condition judgment.
Explains wait start, where control stops until conditions are established.
Describes simultaneous start, where positioning data for multiple axes is executed at the same timing.
Explains how to set condition data, including its relation to various controls and setting examples.
Explains multiple axes simultaneous start control, its procedure, and restrictions.
Details how to create a start program for high-level positioning control.
Explains the procedure for starting high-level positioning control.
Outlines manual control, describing its three types.
Explains the three types of manual control: JOG operation, Inching operation, and Manual pulse generator operation.
Details JOG operation, including its outline, execution procedure, parameters, and examples.
Outlines JOG operation, explaining how the machine moves by pulses transmitted while the JOG START signal is ON.
Describes the step-by-step procedure for executing JOG operation.
Lists the necessary positioning parameters for carrying out JOG operation.
Details inching operation, including its outline, execution procedure, parameters, examples, and precautions.
Outlines inching operation, explaining its function of outputting minute movement amounts.
Describes the step-by-step procedure for executing inching operation.
Lists the necessary positioning parameters for carrying out inching operation.
Explains manual pulse generator operation, including its outline, execution procedure, parameters, and program creation.
Outlines manual pulse generator operation, explaining how pulses are input to QD75.
Describes the step-by-step procedure for executing manual pulse generator operation.
Lists the necessary positioning parameters for manual pulse generator operation.
Outlines the sub functions available, categorized by their role.
Lists the types of sub functions, including those for OPR, control compensation, and limiting.
Details sub functions specifically for machine OPR, namely OPR retry and OP shift.
Explains the OPR retry function, which retries OPR with limit switches when the workpiece goes past the OP.
Covers functions for compensating control, including backlash compensation, electronic gear, and near pass.
Explains the backlash compensation function, which compensates for mechanical backlash by outputting extra pulses.
Details the electronic gear function, which adjusts pulses for machine movement and compensates for mechanical system errors.
Covers functions that limit control, including speed limit, torque limit, and software/hardware stroke limits.
Explains the speed limit function, which limits command speed to a set value.
Details the torque limit function, which limits generated torque to a set value.
Explains the software stroke limit function, which prevents commands outside the set range.
Details the hardware stroke limit function, which uses limit switches for deceleration stop.
Covers functions to change control details like speed, override, and acceleration/deceleration times.
Explains the speed change function, which changes speed during control to a newly designated speed.
Explains the absolute position system configuration and precautions.
Lists other functions like step, skip, M code output, teaching, target position change, etc.
Explains the step function for confirming operation one by one, used in debugging.
Details the skip function, which stops positioning and executes the next positioning data.
Explains the M code output function for commanding sub work related to positioning data.
Describes the teaching function for setting addresses, used with manual control.
Explains the target position change function, allowing modification of target position and speed.
Explains the acceleration/deceleration processing function for adjusting acceleration/deceleration.
Describes the pre-reading start function, which shortens the virtual start time.
Explains the deceleration start flag function, which turns ON a flag when deceleration status is switched.
Details the stop command processing for deceleration stop function, allowing selection of deceleration curves.
Lists other functions such as servo ON/OFF and follow-up function.
Explains how to set servo ON/OFF status.
Details the follow-up function, which monitors motor rotations with servo OFF.
Outlines common functions, indicating whether they are executed by PLC program or peripheral devices.
Explains the parameter initialization function, which returns settings to factory-set values.
Details the execution data backup function, which writes execution data to flash ROM.
Explains the external I/O signal logic switching function, which switches signal logic according to connected external devices.
Describes the external I/O signal monitor function for monitoring external I/O signals.
Lists all dedicated instructions available for QD75, such as PSTRT, TEACH, PFWRT, and PINIT.
Explains interlocks during the execution of dedicated instructions, noting that PSTRT and TEACH cannot be executed simultaneously for the same axis.
Details the PSTRT instructions used to start the positioning of a designated axis.
Explains the TEACH instructions used to teach the designated axis.
Describes the PFWRT instruction used to write QD75 parameters, positioning data, and block start data to flash ROM.
Explains the PINIT instruction used to initialize the setting data of the QD75.
Provides details of errors and warnings detected by the QD75 and servo amplifier.
Lists various errors detected by the QD75 and servo amplifier, along with their causes and operation status.
Details errors detected by the QD75, including parameter setting range errors and operation start errors.
Lists detection errors related to the MR-H-BN servo amplifier.
Details detection errors related to the MR-J2-B servo amplifier.
Lists detection errors related to the MR-J2S-B servo amplifier.
Details detection errors related to the MR-J2-Jr servo amplifier.
Lists detection errors related to the MR-J2M-B servo amplifier.
Lists warnings detected by the QD75, including system warnings, axis warnings, and servo amplifier warnings.
Details warnings detected by the QD75, such as start during operation and restart not possible.
Lists detection warnings related to the MR-H-BN servo amplifier.
Details detection warnings related to the MR-J2-B servo amplifier.
Lists detection warnings related to the MR-J2S-B servo amplifier.
Details detection warnings related to the MR-J2-Jr servo amplifier.
Lists detection warnings related to the MR-J2M-B servo amplifier.
Explains the operation and indications of the LEDs on the QD75 main unit.
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