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Mitsubishi Electric MR-J4-700A4(-RJ) User Manual

Mitsubishi Electric MR-J4-700A4(-RJ)
908 pages
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SH(NA)030107ENG-Q(1710)MEE Printed in Japan Specifications are subject to change without notice.
This Instruction Manual uses recycled paper.
MODEL
MODEL
CODE
General-Purpose AC Servo
MR-J4-_A_(-RJ)/MR-J4-03A6(-RJ) SERVO AMPLIFIER INSTRUCTION MANUAL
HEAD OFFICE: TOKYO BLDG MARUNOUCHI TOKYO 100-8310
MODEL
MR-J4-_A_(-RJ)
MR-J4-03A6(-RJ)
General-Purpose Interface
1CW804
MR-J4-A INSTRUCTIONMANUAL
Q
Q
SERVO AMPLIFIER
INSTRUCTION MANUAL

Table of Contents

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Mitsubishi Electric MR-J4-700A4(-RJ) Specifications

General IconGeneral
TypeAC Servo Drive
ModelMR-J4-700A4(-RJ)
Rated Output7.0 kW
CommunicationSSCNET III/H
Protection ClassIP20
Sinusoidal PWM controlYes
Safety FunctionSTO (Safe Torque Off)
Control MethodSinusoidal PWM control
FeedbackAbsolute/Incremental Encoder
SeriesMR-J4 Series

Summary

Safety Instructions

1. FUNCTIONS AND CONFIGURATION

1.2 Function block diagram

Illustrates the internal structure and connections of the servo amplifier.

1.3 Servo amplifier standard specifications

Details the electrical and performance specifications for various MR-J4 models.

5. PARAMETERS

5.1 Parameter list

An overview of all basic setting parameters ([Pr. PA_ _ ]) and their initial values.

5.2 Detailed list of parameters

Provides a comprehensive list and detailed explanation of all servo amplifier parameters.

6. NORMAL GAIN ADJUSTMENT

6.1 Different adjustment methods

Explains the different methods available for adjusting servo gains.

6.1.2 Adjustment using MR Configurator2

Describes how to perform gain adjustment using the MR Configurator2 software.

6.2 One-touch tuning

Explains the one-touch tuning feature for automatic gain adjustment.

6.3 Auto tuning

Covers the real-time auto tuning function for automatic gain setting.

6.4 Manual mode

Provides instructions for manual gain adjustment when auto tuning is insufficient.

6.5 2 gain adjustment mode

Explains the 2-gain adjustment mode for multi-axis interpolation operations.

7. SPECIAL ADJUSTMENT FUNCTIONS

7.1 Filter setting

Details various filters available for suppressing mechanical system resonance and vibration.

8. TROUBLESHOOTING

8.2 Alarm list

A comprehensive list of alarms, their stop types, and deactivation methods.

9. DIMENSIONS

9.1 Servo amplifier

Provides the physical dimensions and mounting details for the servo amplifier.

10. CHARACTERISTICS

10.1 Overload protection characteristics

Explains the electronic thermal protection built into the servo amplifier for motors and power wires.

10.2 Power supply capacity and generated loss

Lists power supply capacities and generated heat for servo amplifiers at rated output.

11. OPTIONS AND PERIPHERAL EQUIPMENT

11.7 MR Configurator2

Introduces the MR Configurator2 software for servo amplifier configuration.

11.7.2 System configuration

Outlines the required components for setting up the MR Configurator2 software.

11.10 Molded-case circuit breakers, fuses, magnetic contactors

Recommends selection of circuit protectors like MCCBs, fuses, and magnetic contactors.

11.14 Noise reduction techniques

Discusses methods for reducing noise in servo systems for improved reliability.

12. ABSOLUTE POSITION DETECTION SYSTEM

12.1.4 Parameter setting

Explains how to set parameters for absolute position detection system.

12.5 Startup procedure

Outlines the steps for starting up the absolute position detection system.

12.6 Absolute position data transfer protocol

Describes the protocol for transferring absolute position data.

12.6.3 Home position setting

Explains the procedure for home position return, including dog type and data set types.

12.7 Absolute position data transfer errors

Lists common alarms and warnings related to absolute position data transfer errors.

12.8.2 Absolute position data transfer protocol

Details the protocol for transferring absolute position data.

13. USING STO FUNCTION

13.1 Introduction

Provides an overview and cautions related to the STO function.

13.1.3 Cautions

Lists important safety notes for preventing injury and property damage during installation.

13.1.4 Residual risks of the STO function

Discusses residual risks associated with the STO function and manufacturer liabilities.

13.1.5 Specifications

Lists the specifications related to the STO function, including safety performance and CE marking.

13.3 Connection example

Illustrates connection examples for the STO function.

13.3.1 Connection example for CN8 connector

Shows a connection example for the CN8 connector, including safety relay and MR-J3-D05.

14. COMMUNICATION FUNCTION (MITSUBISHI ELECTRIC GENERAL-PURPOSE AC SERVO PROTOCOL)

14.2 Communication specifications

Details the communication specifications for RS-422/RS-485 and USB.

14.2.2 Parameter setting

Explains the parameter settings for communication.

14.3 Protocol

Details the communication protocol, including data configuration and error codes.

14.3.3 Error codes

Explains the error codes transmitted from the slave station and their meanings.

14.4 Command and data No. list

Lists the commands and data numbers for reading and writing parameters.

14.5 Detailed explanations of commands

Provides detailed explanations for various commands, including data processing.

14.5.2 Status display mode

Describes the display modes for servo status, diagnosis, alarms, and parameters.

14.5.4 Diagnostic mode

Details the diagnostic modes for checking servo amplifier status and functions.

14.5.5 Alarm mode

Explains how current alarms, past alarm history, and parameter errors are displayed.

14.5.6 Parameter mode

Describes how to navigate and change parameter settings.

14.5.9 Test operation mode

Explains the test operation modes for checking servo operation.

15. USING A LINEAR SERVO MOTOR

15.1 Functions and configuration

Summarizes the functions and configuration of the linear servo system.

15.2 Signals and wiring

Details the signals and wiring for linear servo motors.

15.3 Operation and functions

Explains the operation and functions of the linear servo system.

15.3.1 Startup

Provides the startup procedure for the linear servo system.

15.3.2 Magnetic pole detection

Explains the magnetic pole detection process for linear servo motors.

15.3.3 Home position return

Describes the home position return procedures for linear servo motors.

15.3.4 Test operation mode in MR Configurator2

Explains how to perform test operations using MR Configurator2.

15.3.5 Function

Details the functions of the linear servo control error detection.

15.3.6 Absolute position detection system

Explains the requirements and operation of the absolute position detection system.

15.4 Characteristics

Provides characteristics of linear servo motors.

15.4.1 Overload protection characteristics

Describes the overload protection characteristics for linear servo motors.

16. USING A DIRECT DRIVE MOTOR

16.1 Functions and configuration

Summarizes the functions and configuration of direct drive motors.

16.3 Operation and functions

Explains the operation and functions of direct drive motors.

16.3.1 Startup procedure

Provides the startup procedure for the direct drive servo system.

16.4 Absolute position detection system

Describes the requirements and operation of the absolute position detection system for direct drive motors.

16.5.1 Overload protection characteristics

Describes the overload protection characteristics for direct drive motors.

17. FULLY CLOSED LOOP SYSTEM

17.1 Functions and configuration

Explains the functions and configuration of the fully closed loop system.

17.1.2 Selecting procedure of control mode

Details the procedure for selecting control modes like semi closed and fully closed loop.

17.3 Operation and functions

Explains the operation and functions of the fully closed loop system.

17.3.1 Startup

Provides the startup procedure for the fully closed loop system.

17.3.3 Fully closed loop control error detection functions

Explains the error detection functions for the fully closed loop control system.

18. MR-J4-03A6(-RJ) SERVO AMPLIFIER

18.1 Functions and configuration

Summarizes the functions and configuration specific to the MR-J4-03A6(-RJ) servo amplifier.

18.1.1 Summary

Provides an overview of the MR-J4-03A6(-RJ) servo amplifier's features and differences.

18.1.2 Function block diagram

Shows the function block diagram of the MR-J4-03A6(-RJ) servo amplifier.

18.2 Installation

Provides instructions for installing the MR-J4-03A6(-RJ) servo amplifier.

18.4 Startup

Covers the startup procedures for the MR-J4-03A6(-RJ) servo amplifier.

18.4.1 Startup procedure

Details the step-by-step procedure for initial power-on and startup.

18.4.2 Troubleshooting when "24 V ERROR" lamp turns on

Provides troubleshooting steps for the "24 V ERROR" lamp indication.

18.5.4 Diagnostic mode

Details the diagnostic modes for checking servo amplifier status.

18.5.5 Alarm mode

Explains how to view current alarms, past alarm history, and parameter errors.

18.5.9 Test operation mode

Explains the test operation modes for checking servo operation.

18.7.1 Overload protection characteristics

Describes the overload protection characteristics for the MR-J4-03A6(-RJ) servo amplifier.

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