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Mitsubishi Electric MR-J4-70A(-RJ) User Manual

Mitsubishi Electric MR-J4-70A(-RJ)
908 pages
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SH(NA)030107ENG-Q(1710)MEE Printed in Japan Specifications are subject to change without notice.
This Instruction Manual uses recycled paper.
MODEL
MODEL
CODE
General-Purpose AC Servo
MR-J4-_A_(-RJ)/MR-J4-03A6(-RJ) SERVO AMPLIFIER INSTRUCTION MANUAL
HEAD OFFICE: TOKYO BLDG MARUNOUCHI TOKYO 100-8310
MODEL
MR-J4-_A_(-RJ)
MR-J4-03A6(-RJ)
General-Purpose Interface
1CW804
MR-J4-A INSTRUCTIONMANUAL
Q
Q
SERVO AMPLIFIER
INSTRUCTION MANUAL

Table of Contents

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Mitsubishi Electric MR-J4-70A(-RJ) Specifications

General IconGeneral
ModelMR-J4-70A(-RJ)
SeriesMR-J4
CategoryServo Drives
Rated Output0.7 kW
Voltage Class200 V Class
Position ControlYes
Speed ControlYes
Torque ControlYes
Protection FeaturesIP20
Power Supply Voltage200-230 VAC
Control MethodSine wave PWM
Communication InterfaceRS-422/485
Feedback DeviceIncremental Encoder
Protection FunctionsOverload, Overvoltage, Undervoltage
Operating Temperature0 to 55°C
Ambient Temperature0 to 55°C
Storage Temperature-20 °C to +65 °C
Ambient Humidity90% RH or less (non-condensing)
Vibration Resistance5.9 m/s²

Summary

MR-J4 Servo Amplifier

MODEL MR-J4-_A_(-RJ)/MR-J4-03A6(-RJ)

Identifies the specific servo amplifier models covered by the manual.

SERVO AMPLIFIER INSTRUCTION MANUAL

Indicates the document's purpose as an instruction manual for the servo amplifier.

Safety Instructions

WARNING

Highlights hazardous conditions resulting in death or severe injury.

CAUTION

Highlights hazardous conditions resulting in medium or slight injury or physical damage.

1. FUNCTIONS AND CONFIGURATION

2. INSTALLATION

2.1 Installation direction and clearances

Specifies the correct mounting direction and required clearances for installation.

3. SIGNALS AND WIRING

3.1 Input power supply circuit

Explains the main circuit power supply requirements and connection diagrams for various voltage classes.

3.2 I/O signal connection example

Provides example connection diagrams for different control modes (position, speed, torque).

3.7 Forced stop deceleration function

Details the function and connection of the forced stop deceleration and its residual risks.

3.11 Grounding

Explains the importance and method of proper grounding for safety and noise reduction.

4. STARTUP

4.1 Switching power on for the first time

Provides a step-by-step procedure for the initial power-on of the servo amplifier.

4.2 Startup in position control mode

Details the specific power-on, power-off, and test operation procedures for position control.

4.3 Startup in speed control mode

Outlines the procedures for power on/off and test operation in speed control mode.

4.4 Startup in torque control mode

Describes the startup and stopping procedures specific to the torque control mode.

5. PARAMETERS

5.1 Parameter list

Provides a comprehensive list of all available parameters with their initial values and applicable modes.

5.2 Detailed list of parameters

Offers detailed explanations, settings, and functions for each parameter.

6. NORMAL GAIN ADJUSTMENT

6.1 Different adjustment methods

Explains various methods for adjusting servo gains, including auto tuning and manual modes.

6.2 One-touch tuning

Details the procedure for performing one-touch tuning using MR Configurator2 or push buttons.

6.3 Auto tuning

Explains the auto tuning function, its modes, and the parameters that are automatically adjusted.

7. SPECIAL ADJUSTMENT FUNCTIONS

7.1 Filter setting

Introduces the available filters (machine resonance, low-pass) for suppressing mechanical vibration.

8. TROUBLESHOOTING

8.2 Alarm list

Lists various alarms, their details, stop types, and deactivation methods.

10. CHARACTERISTICS

10.1 Overload protection characteristics

Details the electronic thermal protection characteristics for servo motors and amplifiers.

10.3 Dynamic brake characteristics

Explains the characteristics of dynamic braking, including coasting distance calculation.

11. OPTIONS AND PERIPHERAL EQUIPMENT

11.7 MR Configurator2

Outlines the specifications and functions of the MR Configurator2 software.

12. ABSOLUTE POSITION DETECTION SYSTEM

12.2 Battery

Details the specifications and battery backup time for MR-BAT6V1SET and MR-BAT6V1BJ.

12.5 Startup procedure

Outlines the steps for system setup, parameter configuration, and home position return.

12.6 Absolute position data transfer protocol

Explains the data transfer procedure between the servo amplifier and the controller.

13. USING STO FUNCTION

13.2 STO I/O signal connector (CN8) and signal layouts

Identifies the STO I/O connector and its pin assignments.

13.3 Connection example

Provides connection examples for STO function using safety logic units or external safety relays.

14. COMMUNICATION FUNCTION (MITSUBISHI ELECTRIC GENERAL-PURPOSE AC SERVO PROTOCOL)

14.3 Protocol

Describes transmission data configuration, error codes, and time-out processing.

14.5 Detailed explanations of commands

Provides detailed explanations for commands related to status display, parameter operations, and test modes.

15. USING A LINEAR SERVO MOTOR

15.2 Signals and wiring

Covers essential wiring and signal connections for linear servo motors.

16. USING A DIRECT DRIVE MOTOR

17. FULLY CLOSED LOOP SYSTEM

18. MR-J4-03A6(-RJ) SERVO AMPLIFIER

18.1 Functions and configuration

Provides an overview of the MR-J4-03A6(-RJ) servo amplifier's functions and differences from other models.

18.2 Installation

Covers general installation precautions, direction, and clearances for the MR-J4-03A6(-RJ) servo amplifier.

18.3 Signals and wiring

Details wiring diagrams, signal explanations, and safety precautions for the MR-J4-03A6(-RJ) servo amplifier.

18.4 Startup

Guides through the initial power-on, wiring checks, and startup procedures.

19. MR-D01 EXTENSION I/O UNIT

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