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Mitsubishi Electric MR-J4-500B4(-RJ) User Manual

Mitsubishi Electric MR-J4-500B4(-RJ)
706 pages
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SH(NA)030106ENG-P(1710)MEE Printed in Japan Specifications are subject to change without notice.
This Instruction Manual uses recycled paper.
MODEL
MODEL
CODE
General-Purpose AC Servo
MR-J4-_B_(-RJ) SERVO AMPLIFIER INSTRUCTION MANUAL
HEAD OFFICE: TOKYO BLDG MARUNOUCHI TOKYO 100-8310
MODEL
MR-J4-_B_(-RJ)
SSCNET /H Interface
1CW805
MR-J4-B INSTRUCTIONMANUAL
P
P
SERVO AMPLIFIER
INSTRUCTION MANUAL

Table of Contents

Questions and Answers:

Mitsubishi Electric MR-J4-500B4(-RJ) Specifications

General IconGeneral
ModelMR-J4-500B4(-RJ)
CategoryServo Drives
Rated Output500 W
CommunicationSSCNET III/H
SeriesMR-J4
Feedback DeviceIncremental encoder, Absolute encoder
Protection FunctionsOvercurrent, Overvoltage, Overheat, Encoder error, Regenerative error
Ambient Temperature0 to 55 °C
Ambient Humidity90% RH or less (non-condensing)
Vibration Resistance5.9 m/s² (0.6 G) in X, Y, and Z directions
Control MethodSinusoidal PWM control, current control

Summary

Safety Instructions

1. To prevent electric shock, note the following

Provides essential warnings and guidelines to prevent electric shock during handling and installation of the servo amplifier.

2. To prevent fire, note the following

Details CAUTIONary measures to prevent fire hazards, including proper installation materials and circuit configurations.

3. To prevent injury, note the following

Highlights CAUTIONary measures to prevent injury, such as correct wiring, polarity, and handling of hot components.

DISPOSAL OF WASTE

STO function of the servo amplifier

Explains that the servo amplifier complies with IEC 61508:2010 functional safety standard SIL 3.

1. FUNCTIONS AND CONFIGURATION

2. INSTALLATION

2.1 Installation direction and clearances

Specifies the required installation direction and clearances for the servo amplifier to prevent malfunctions and ensure proper operation.

3. SIGNALS AND WIRING

3.1 Input power supply circuit

Details the necessary connections and precautions for the servo amplifier's main circuit power supply, including magnetic contactors and circuit breakers.

3.2 I/O signal connection example

Provides connection examples for sink and source I/O interfaces, illustrating wiring for digital inputs, outputs, and analog monitors.

3.6 Forced stop deceleration function

Details the forced stop deceleration function, its operation, timing charts, and base circuit shut-off delay time.

3.10 Servo motor with an electromagnetic brake

Provides safety precautions and connection examples for servo motors with electromagnetic brakes.

3.11 Grounding

Emphasizes the importance of securely grounding the servo amplifier and servo motor to prevent electric shock and ensure EMC compliance.

4. STARTUP

4.1 Switching power on for the first time

Provides a step-by-step procedure for initial power-on and startup, including checks and parameter settings.

4.3 Switch setting and display of the servo amplifier

Explains how to use switches for test operation, disabling control axes, setting control axis numbers, and interpreting the servo amplifier display.

4.4 Test operation

Describes how to perform test operations to ensure the machine operates normally, including JOG, positioning, and program operations.

4.5 Test operation mode

Explains the test operation modes available with MR Configurator2, such as JOG, positioning, and program operations.

5. PARAMETERS

5.1.1 Basic setting parameters ([Pr. PA_ _ ])

Details basic setting parameters for the servo amplifier, covering operation mode, regenerative option, and absolute position detection.

5.2 Detailed list of parameters

Provides a detailed list of servo amplifier parameters, including basic settings, gain/filter settings, and extension settings.

6. NORMAL GAIN ADJUSTMENT

6.1 Different adjustment methods

Explains various gain adjustment methods, including single servo amplifier adjustment, one-touch tuning, and auto tuning.

6.2 One-touch tuning

Details the one-touch tuning process, including user command and amplifier command methods, and recommended commands.

6.3 Auto tuning

Explains the auto tuning modes (1 and 2) and their procedures, including conditions for proper performance and parameter settings.

7. SPECIAL ADJUSTMENT FUNCTIONS

7.3 Tough drive function

Details the tough drive functions, including vibration tough drive and instantaneous power failure tough drive.

8. TROUBLESHOOTING

8.2 Alarm list

Lists various alarms with their detail numbers, names, stop methods, and alarm deactivation options.

8.3 Warning list

Lists various warnings with their detail numbers, names, stop methods, and alarm deactivation options.

8.4 Troubleshooting at power on

Provides troubleshooting steps for issues occurring at power-on, such as communication errors and incorrect settings.

11. OPTIONS AND PERIPHERAL EQUIPMENT

11.17 External dynamic brake

Explains the selection and connection examples for the external dynamic brake, including safety precautions and timing charts.

12. ABSOLUTE POSITION DETECTION SYSTEM

13. USING STO FUNCTION

13.2 STO I/O signal connector (CN8) and signal layouts

Details the STO I/O signal connector (CN8) and its pin assignments, including signal explanations.

13.3 Connection example

Provides connection examples for the STO function using external safety relays or MR-J3-D05 safety logic units.

14. USING A LINEAR SERVO MOTOR

14.1 Functions and configuration

Outlines the functions and configuration of the linear servo system, highlighting differences from rotary servo motors.

14.2 Signals and wiring

Provides essential safety precautions and wiring guidelines for linear servo motors and their peripheral equipment.

14.3 Operation and functions

Explains the startup procedure, controller settings, magnetic pole detection, and functions of the linear servo motor.

15. USING A DIRECT DRIVE MOTOR

15.1 Functions and configuration

Describes the functions and configuration of the direct drive servo system, emphasizing high rigidity, high torque, and no backlash.

15.2 Signals and wiring

Provides essential safety precautions and wiring guidelines for direct drive motors and their peripheral equipment.

15.3 Operation and functions

Explains the startup procedure, controller settings, and magnetic pole detection for direct drive motors.

16. FULLY CLOSED LOOP SYSTEM

16.1 Functions and configuration

Explains the functions and configuration of the fully closed loop control system, including control modes and dual feedback filter.

16.3 Operation and functions

Details the startup procedure, system configuration, and functions of the fully closed loop system.

APPENDIX

App. 4 Compliance with global standards

Details compliance with global standards, including safety terms, applications, correct use, and cautions.

App. 5 MR-J3-D05 Safety logic unit

Explains the contents of the package, safety terms related to STO and SS1 functions, and emergency operation.

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