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Mitsubishi Electric MXZ-2A52VA User Manual

Mitsubishi Electric MXZ-2A52VA
192 pages
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SERVICE MANUAL
CONTENTS
1. TECHNICAL CHANGES ··································· 2
2. PART NAMES AND FUNCTIONS ····················· 8
3. INDOOR/OUTDOOR
CORRESPONDENCE TABLE ························ 10
4. INDOOR UNITS COMBINATION ···················· 14
5. SPECIFICATION ·············································· 61
6. NOISE CRITERIA CURVES ···························· 66
7. OUTLINES AND DIMENSIONS ······················ 68
8. WIRING DIAGRAM ·········································· 75
9. REFRIGERANT SYSTEM DIAGRAM ············· 87
10. PERFORMANCE CURVES ····························· 97
11. ACTUATOR CONTROL ··································115
12. SERVICE FUNCTIONS ···································116
13. TROUBLESHOOTING ··································· 120
14. DISASSEMBLY INSTRUCTIONS ·················· 145
15. PARTS LIST ··················································· 160
16. RoHS PARTS LIST ········································ 172
17. OPTIONAL PARTS ······················ BACK COVER
Models
MXZ-2A30VA -
E1
MXZ-4A71VA -
E2
MXZ-2A30VA -
E2
MXZ-4A71VA -
E3
MXZ-2A40VA -
E1
MXZ-4A71VA -
E4
MXZ-2A40VA -
E2
MXZ-4A71VA -
E5
MXZ-2A52VA -
E1
MXZ-4A71VA -
E6
MXZ-2A52VA -
E2
MXZ-4A71VA -
E7
MXZ-3A54VA -
E1
MXZ-4A80VA -
E1
MXZ-3A54VA -
E2
MXZ-4A80VA -
E2
MXZ-3A54VA -
E3
MXZ-5A100VA -
E1
MXZ-3A54VA -
E4
MXZ-3A54VA -
E5
MXZ-3A54VA -
E6
MXZ-3A54VA -
E7
MXZ-4A71VA -
E1
No. OB377
REVISED EDITION-H
HFC
utilized
R410A
SPLIT-TYPE AIR CONDITIONERS
MXZ-4A80VA-
E1
Please void OB377 REVISED EDITION-G.
OUTDOOR UNIT
Revision H:
• Indoor units combinations for 42 class
have been added.
MXZ-3A54VA-
E7
and MXZ-4A71VA-
E7
have been added.
NOTE:
• RoHS compliant products have <G> mark on the spec
name plate.
For servicing of RoHS compliant products, refer to the
RoHS Parts List.
Indoor unit service manual
MSZ-FA•VA Series (OB371)
MSZ-GA•VA Series (OB378, OB388)
MSZ-CB•VA Series (OB441)
MSZ-GC•VA Series (OBH468)
MSZ-GE•VA Series (OBH515)
MSZ-FD•VA Series (OBH488)

Other manuals for Mitsubishi Electric MXZ-2A52VA

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Mitsubishi Electric MXZ-2A52VA Specifications

General IconGeneral
BrandMitsubishi Electric
ModelMXZ-2A52VA
CategoryAir Conditioner
LanguageEnglish

Summary

Technical Changes

Part Names and Functions

Indoor/Outdoor Correspondence Table

Indoor Units Combination

Specification

Noise Criteria Curves

Outlines and Dimensions

Required Space for MXZ-2A Series Outdoor Units

Specifies installation clearance requirements for MXZ-2A series outdoor units, including front, side, and rear.

Required Space for MXZ-3A54VA / MXZ-4A71VA Outdoor Units

Details installation clearance for MXZ-3A54VA and MXZ-4A71VA outdoor units, showing front, side, and rear space.

Installation and Service Space for MXZ-3A54VA / MXZ-4A71VA

Provides diagrams for installation and service space requirements for MXZ-3A54VA and MXZ-4A71VA outdoor units.

Required Space for MXZ-4A71VA Outdoor Units

Details installation clearance for MXZ-4A71VA outdoor units, including front, side, and rear space requirements.

Installation and Service Space for MXZ-4A71VA Outdoor Units

Illustrates installation and service space requirements for MXZ-4A71VA outdoor units, covering front, side, and rear clearances.

Installation and Service Space for MXZ-4A80VA Outdoor Unit

Shows installation and service space requirements for the MXZ-4A80VA outdoor unit, detailing clearances for front, side, and rear.

Installation and Service Space for MXZ-4A80VA / MXZ-5A100VA Outdoor Units

Provides diagrams for installation and service space needs of MXZ-4A80VA and MXZ-5A100VA outdoor units, covering all sides.

Wiring Diagram

Refrigerant System Diagram

Maximum Refrigerant Piping for MXZ-2A30VA

Details maximum piping lengths, bending points, and pipe diameters for MXZ-2A30VA, including pre-charged amounts.

Additional Refrigerant Charge for MXZ-2A30VA

Provides calculation method for additional refrigerant charge based on piping length for MXZ-2A30VA.

Refrigerant Piping for MXZ-2A40VA / MXZ-2A52VA

Specifies maximum piping lengths, bending points, and additional charge calculation for MXZ-2A40VA/2A52VA units.

Refrigerant Piping for MXZ-2A40VA - E2

Details refrigerant piping limits and additional charge calculation for MXZ-2A40VA - E2, including pipe diameter and union size.

Refrigerant Piping for MXZ-3A54VA / MXZ-4A71VA

Covers max piping lengths, bending points, and additional charge for MXZ-3A54VA/4A71VA, with pipe diameter and union size tables.

Refrigerant Piping for MXZ-3A54VA - E5, E6, E7 / MXZ-4A71VA - E5, E6, E7

Details refrigerant piping specifications and additional charge for MXZ-3A54VA and MXZ-4A71VA units with specific revisions.

Refrigerant Piping for MXZ-4A71VA - E1, E2, E3, E4

Provides max refrigerant piping lengths, bending points, and additional charge calculation for MXZ-4A71VA units with specific revisions.

Refrigerant Piping for MXZ-4A71VA - E5, E6, E7

Details refrigerant piping specifications and additional charge for MXZ-4A71VA outdoor units with specific revisions.

Refrigerant Piping for MXZ-4A80VA - E1

Covers max refrigerant piping lengths, bending points, and additional charge for MXZ-4A80VA - E1, including pipe diameter and union size.

Refrigerant Piping for MXZ-4A80VA - E2

Details max refrigerant piping lengths, bending points, and additional charge calculation for MXZ-4A80VA - E2.

Refrigerant Piping for MXZ-5A100VA

Provides max refrigerant piping lengths, bending points, and additional charge calculation for MXZ-5A100VA, with pipe diameter and union size tables.

Performance Curves

Main Readings for Performance Curves

Lists the key temperature and input measurements used in performance characteristic charts.

Measuring Indoor Air Temperature Difference

Provides a procedure for measuring wet-bulb and dry-bulb temperature differences for performance analysis.

Capacity and Input Curves

Capacity and Input Correction by Inverter Output Frequency

Test Run Operation

Test Run Operation Procedure

Explains how to perform test run operations in COOL or HEAT mode, including duration and compressor behavior.

Outdoor Low Pressure and Outdoor Unit Current (Single Operation)

Cool Operation Performance Curves

Presents charts showing outdoor low pressure and current against ambient conditions for cooling mode.

Heat Operation Performance Curves

Presents charts showing outdoor low pressure and current against ambient conditions for heating mode.

Actuator Control

Sensor and Actuator Relationships

Details how sensors (e.g., thermistors) relate to actuators (compressor, LEV, fan motor, valve) for control.

Service Functions

Locking Operation Mode

Explains how to lock the outdoor unit's operation mode to COOL, DRY, or HEAT for customer use.

Lowering Outdoor Unit Operating Noise

Describes how to reduce outdoor unit noise, potentially affecting cooling/heating capacity, for nighttime use.

Pre-Heat Control Function

Details the pre-heat control function to prevent compressor issues, its activation, deactivation, and power consumption.

Auto Line Correcting Function

Explains the auto line correcting feature that detects and corrects improper wiring or piping.

Auto Line Correcting Record and Activation

Explains how to confirm auto line correcting results via LED indications and how to activate the function.

Increasing Max Compressor Frequency and Fan Speed

Details how to increase compressor frequency and fan speed for better unit capacity, noting operational limitations.

Changing Defrost Settings

Explains how to adjust defrost finish temperature and heat operation time to optimize defrosting cycles.

Changing the Ampere Limit

Describes how to adjust the outdoor unit's current limit, applicable when current exceeds allowed values.

Troubleshooting

Troubleshooting Cautions

Provides essential safety precautions and general guidelines to follow before and during troubleshooting procedures.

Failure Mode Recall Function

Explains how to recall and interpret memorized failure modes of indoor and outdoor units for diagnosing intermittent issues.

Troubleshooting Flowchart Instructions

Guides users on how to follow troubleshooting flowcharts, starting with checking indoor and outdoor unit status.

Outdoor Unit Failure Modes and Indications

Lists outdoor unit failure modes, corresponding LED indications on P.C. boards, conditions, and recommended correspondence actions.

Troubleshooting Table for MXZ-3A/4A/5A Series

Details failure modes, LED indications, conditions, and solutions for MXZ-3A, 4A, and 5A series outdoor units.

Troubleshooting Flowchart for Outdoor Unit Operation Issues

Provides flowcharts for diagnosing and resolving issues when the outdoor unit does not operate or when units cannot communicate.

Checking Mis-wiring and Serial Signal Error

Guides on diagnosing and correcting mis-wiring or serial signal errors when the outdoor unit fails to operate or communicate.

Checking the R.V. Coil

Provides steps to check the R.V. coil for normal resistance and proper operation when heating or cooling functions fail.

Checking the LEV (Expansion Valve)

Describes how to check LEV coils for proper operation, sound, and resistance, and what to do if they are faulty.

Checking Inverter and Compressor

Details procedures for checking inverter and compressor voltage and resistance to diagnose operational issues.

Checking Outdoor Thermistors

Explains how to measure thermistor resistance to check for abnormalities and specifies replacement parts based on the diagnosis.

Checking the Outdoor Fan Motor

Provides steps to check the outdoor fan motor's resistance, rotation, and voltage for proper operation.

Checking the High Pressure Switch (HPS)

Details how to check the HPS resistance and its protection function to diagnose compressor startup issues.

Other Troubleshooting Cases

Covers scenarios like multi-system indoor unit operation, intermittent heating, and normal warm top panel cases.

Checking Bus-Bar Voltage

Describes how to check bus-bar voltage and confirm LED indications for troubleshooting power-related issues.

Test Point Diagram and Voltage

Outdoor Power board

Display P.C. board

Interface P.C. board

Disassembly Instructions

Disassembly of MXZ-2A Series Outdoor Units

Provides step-by-step instructions and photos for disassembling MXZ-2A30VA, MXZ-2A40VA, and MXZ-2A52VA outdoor units.

Removing Inverter and Power P.C. Boards

Detailed steps for removing inverter and power P.C. boards from the outdoor unit assembly.

Removing the R.V. Coil

Instructions for removing the R.V. coil component from the outdoor unit.

Removing Thermistors and Fan Motor

Covers the disassembly steps for discharge, defrost, and outdoor heat exchanger thermistors, and the fan motor.

Removing the Outdoor Fan Motor

Step-by-step guide for disassembling and removing the outdoor fan motor, including propeller and nut.

Removing Compressor and 4-way Valve

Detailed procedure for removing the compressor and the 4-way valve, including refrigerant recovery and pipe detachment.

Removing the Compressor

Instructions for removing the compressor from MXZ-3A54VA and MXZ-4A71VA outdoor units, including connector and pipe disconnection.

Removing the Electronic Control P.C. Board

Steps to remove the electronic control P.C. board from MXZ-3A54VA and MXZ-4A71VA outdoor units.

Removing the Fan Motor

Procedure for removing the fan motor from MXZ-3A54VA and MXZ-4A71VA outdoor units after disconnecting connectors.

Removing the Expansion Valve

Instructions for removing expansion valves from MXZ-3A54VA and MXZ-4A71VA units, including LEV coil removal.

Removing the Expansion Valve

Steps to remove expansion valves from MXZ-3A54VA and MXZ-4A71VA units, including LEV coil and pipe detachment.

Removing the Reactor

Procedure for removing the reactor from MXZ-3A54VA and MXZ-4A71VA outdoor units after disconnecting wires.

Removing the 4-way Valve

Steps to remove the 4-way valve from MXZ-3A54VA and MXZ-4A71VA units, including refrigerant recovery.

Removing the Compressor

Instructions for removing the compressor from MXZ-3A54VA and MXZ-4A71VA units, including connector and pipe disconnection.

Removing the Electronic Control P.C. Board

Steps to remove the electronic control P.C. board from MXZ-3A54VA and MXZ-4A71VA outdoor units.

Removing the Fan Motor

Procedure for removing the fan motor from MXZ-3A54VA and MXZ-4A71VA outdoor units after disconnecting connectors.

Removing the Expansion Valve

Steps to remove expansion valves from MXZ-3A54VA and MXZ-4A71VA units, including LEV coil and pipe detachment.

Removing the Reactor

Procedure for removing the reactor from MXZ-3A54VA and MXZ-4A71VA outdoor units after disconnecting wires.

Removing the 4-way Valve

Steps to remove the 4-way valve from MXZ-3A54VA and MXZ-4A71VA units, including refrigerant recovery.

Removing the Compressor

Instructions for removing the compressor from MXZ-4A80VA - E1 outdoor unit, including connector and pipe disconnection.

Removing the Fan Motor

Procedure for removing the fan motor from MXZ-4A80VA - E1 outdoor unit after disconnecting connectors.

Removing the 4-way Valve

Steps to remove the 4-way valve from MXZ-4A80VA - E1 unit, including refrigerant recovery.

Removing the Expansion Valve

Instructions for removing expansion valves from MXZ-4A80VA - E1 unit, including LEV coil and pipe detachment.

Removing the Reactor

Procedure for removing the reactor from MXZ-4A80VA - E1 outdoor unit after disconnecting wires.

Removing the Compressor

Instructions for removing the compressor from MXZ-4A80VA - E2 / MXZ-5A100VA units, including connector and pipe disconnection.

Removing the Fan Motor

Procedure for removing the fan motor from MXZ-4A80VA - E2 / MXZ-5A100VA units after disconnecting connectors.

Removing the 4-way Valve

Steps to remove the 4-way valve from MXZ-4A80VA - E2 / MXZ-5A100VA units, including refrigerant recovery.

Removing the Expansion Valve

Instructions for removing expansion valves from MXZ-4A80VA - E2 / MXZ-5A100VA units, including LEV coil and pipe detachment.

Removing the Reactor

Procedure for removing the reactor from MXZ-4A80VA - E2 / MXZ-5A100VA units after disconnecting wires.

Parts List (non-RoHS compliant)

Outdoor Unit Structural and Functional Parts for MXZ-2A Series

Illustrates structural and functional components of MXZ-2A40VA and MXZ-2A52VA outdoor units with numbered parts.

Outdoor Unit Structural and Functional Parts Details for MXZ-2A Series

Provides part numbers and quantities for MXZ-2A40VA and MXZ-2A52VA outdoor unit components, including LEV coils and unions.

Outdoor Unit Electrical Parts List for MXZ-2A Series

Lists electrical components of MXZ-2A40VA and MXZ-2A52VA outdoor units, including P.C. boards, fuses, and thermistors.

Drain Socket Part for MXZ-2A Series

Identifies the drain socket part number and quantity for MXZ-2A40VA and MXZ-2A52VA outdoor units.

Outdoor Unit Structural and Functional Parts for MXZ-3A54VA / MXZ-4A71VA

Illustrates structural and functional components of MXZ-3A54VA and MXZ-4A71VA outdoor units with numbered parts.

Outdoor Unit Structural and Functional Parts Details for MXZ-3A54VA / MXZ-4A71VA

Provides part numbers and quantities for MXZ-3A54VA and MXZ-4A71VA outdoor unit components, including LEV coils and unions.

Outdoor Unit Functional and Electrical Parts for MXZ-3A54VA / MXZ-4A71VA

Illustrates functional and electrical parts for MXZ-3A54VA and MXZ-4A71VA outdoor units, including P.C. boards, thermistors, and fuses.

Accessory Parts for MXZ-3A54VA / MXZ-4A71VA

Lists accessory parts like drain sockets and caps for MXZ-3A54VA and MXZ-4A71VA units.

Outdoor Unit Structural and Functional Parts for MXZ-3A54VA / MXZ-4A71VA

Provides part numbers and quantities for MXZ-3A54VA and MXZ-4A71VA outdoor unit components, including LEV coils and unions.

Outdoor Unit Functional and Electrical Parts Details for MXZ-3A54VA / MXZ-4A71VA

Details functional and electrical parts for MXZ-3A54VA and MXZ-4A71VA, including P.C. boards, thermistors, fuses, and the R.V. coil.

Outdoor Unit Structural and Functional Parts for MXZ-4A80VA

Illustrates structural and functional components of the MXZ-4A80VA outdoor unit with numbered parts.

Outdoor Unit Structural and Functional Parts Details for MXZ-4A80VA

Provides part numbers and quantities for MXZ-4A80VA outdoor unit components, including LEV coils, unions, and valves.

Outdoor Unit Functional and Electrical Parts for MXZ-4A80VA

Illustrates functional and electrical parts for the MXZ-4A80VA outdoor unit, including P.C. boards, fan motor, and connectors.

Accessory Parts for MXZ-4A80VA

Lists accessory parts such as drain sockets for the MXZ-4A80VA outdoor unit.

Outdoor Unit Functional and Electrical Parts Details for MXZ-4A80VA

Details functional and electrical parts for MXZ-4A80VA, including P.C. boards, thermistors, fuses, and the R.V. coil.

Accessory Parts for MXZ-4A80VA

Lists accessory parts like drain sockets for the MXZ-4A80VA outdoor unit.

Outdoor Unit Structural and Functional Parts for MXZ-2A Series

Illustrates structural and functional components of MXZ-2A30VA, MXZ-2A40VA, and MXZ-2A52VA outdoor units with numbered parts.

Outdoor Unit Structural and Functional Parts Details for MXZ-2A Series

Provides part numbers and quantities for MXZ-2A30VA, MXZ-2A40VA, and MXZ-2A52VA outdoor unit components, including LEV coils and unions.

Outdoor Unit Electrical Parts List for MXZ-2A Series

Lists electrical components of MXZ-2A30VA, MXZ-2A40VA, and MXZ-2A52VA outdoor units, including P.C. boards, fuses, and thermistors.

Drain Socket Part for MXZ-2A Series

Identifies the drain socket part number and quantity for MXZ-2A40VA and MXZ-2A52VA outdoor units.

Outdoor Unit Structural and Functional Parts for MXZ-3A54VA / MXZ-4A71VA

Illustrates structural and functional components of MXZ-3A54VA and MXZ-4A71VA outdoor units with numbered parts.

Outdoor Unit Structural and Functional Parts Details for MXZ-3A54VA / MXZ-4A71VA

Provides part numbers and quantities for MXZ-3A54VA and MXZ-4A71VA outdoor unit components, including LEV coils and unions.

Outdoor Unit Functional and Electrical Parts for MXZ-3A54VA / MXZ-4A71VA

Illustrates functional and electrical parts for MXZ-3A54VA and MXZ-4A71VA outdoor units, including P.C. boards, thermistors, and fuses.

Accessory Parts for MXZ-3A54VA / MXZ-4A71VA

Lists accessory parts like drain sockets and caps for MXZ-3A54VA and MXZ-4A71VA units.

Outdoor Unit Structural and Functional Parts for MXZ-3A54VA / MXZ-4A71VA

Provides part numbers and quantities for MXZ-3A54VA and MXZ-4A71VA outdoor unit components, including LEV coils and unions.

Outdoor Unit Structural and Functional Parts for MXZ-4A80VA

Illustrates structural and functional components of the MXZ-4A80VA outdoor unit with numbered parts.

Outdoor Unit Structural and Functional Parts Details for MXZ-4A80VA

Provides part numbers and quantities for MXZ-4A80VA outdoor unit components, including LEV coils, unions, and valves.

Outdoor Unit Functional and Electrical Parts for MXZ-4A80VA

Illustrates functional and electrical parts for the MXZ-4A80VA outdoor unit, including P.C. boards, fan motor, and connectors.

Accessory Parts for MXZ-4A80VA

Lists accessory parts such as drain sockets for the MXZ-4A80VA outdoor unit.

Outdoor Unit Functional and Electrical Parts Details for MXZ-4A80VA

Details functional and electrical parts for MXZ-4A80VA, including P.C. boards, thermistors, fuses, and the R.V. coil.

Outdoor Unit Structural and Functional Parts for MXZ-4A80VA / MXZ-5A100VA

Illustrates structural and functional components of MXZ-4A80VA and MXZ-5A100VA outdoor units with numbered parts.

Outdoor Unit Structural and Functional Parts Details for MXZ-4A80VA / MXZ-5A100VA

Provides part numbers and quantities for MXZ-4A80VA and MXZ-5A100VA outdoor unit components, including LEV coils and unions.

Outdoor Unit Functional and Electrical Parts for MXZ-4A80VA

Illustrates functional and electrical parts for the MXZ-4A80VA outdoor unit, including P.C. boards, fan motor, and connectors.

Accessory Parts for MXZ-4A80VA

Lists accessory parts such as drain sockets for the MXZ-4A80VA outdoor unit.

Outdoor Unit Functional and Electrical Parts Details for MXZ-4A80VA

Details functional and electrical parts for MXZ-4A80VA, including P.C. boards, thermistors, fuses, and the R.V. coil.

Accessory Parts for MXZ-4A80VA

Lists accessory parts like drain sockets for the MXZ-4A80VA outdoor unit.

Optional Parts

Different-Diameter Pipe Specifications

Provides specifications for different-diameter pipes, including model name, connected pipes diameter, and lengths for various combinations.

Outlet Guide for Air Discharge

Describes the outlet guide's function in changing air discharge direction for specific outdoor units.

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