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Mitsubishi Electric PUHY-M200YNW-A1 User Manual

Mitsubishi Electric PUHY-M200YNW-A1
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Table of Contents

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Mitsubishi Electric PUHY-M200YNW-A1 Specifications

General IconGeneral
BrandMitsubishi Electric
ModelPUHY-M200YNW-A1
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Precautions

General Precautions

General safety guidelines and warnings for operating and servicing the unit, covering refrigerant, environment, settings, and alterations.

Transportation and Installation

Installation

Guidelines for installing the unit, including safety measures for combustible gas, children, packing materials, and proper mounting.

Piping Work

Piping Work

Procedures and precautions for refrigerant piping work, emphasizing minimizing length and protecting pipes from damage.

Wiring Work

Wiring Work

Guidelines for electrical wiring, including slack in cables, secure connections, terminal tightening, and qualified personnel.

Relocation and Repairs

Relocation and Repairs

Safety precautions for relocating or repairing the unit, emphasizing qualified personnel and avoiding rain.

Additional Precautions

Additional Precautions

Important considerations before stopping operation, unit inspection, power-on timing, special usage, and refrigerant disposal.

Check Before Servicing

Preparation for Piping Work

Preparation steps before piping work, including checking refrigerant type, symptoms, safety precautions, and tools.

Read before Servicing

General reading instructions before servicing the unit, including checking refrigerant type and symptoms.

Tool Preparation

List of tools and materials necessary for installing and servicing the unit, categorized by refrigerant type and usage.

Handling and Characteristics of Piping Materials, Refrigerant, and Refrigerant Oil

Details on copper pipe materials, maximum working pressure, radial thickness, and refrigerant types.

Storage of Piping Materials

Guidelines for storing piping materials, emphasizing indoor storage and sealing pipe ends to prevent contamination.

Characteristics of the New and Conventional Refrigerants

Chemical properties, composition, safety class, and pressure characteristics of refrigerants like R32, R410A, R407C, and R22.

Precautions for handling equipment using R32

Safety measures for handling R32 refrigerant, covering transportation, disposal, storage, and servicing information.

Refrigerant removal and vacuum drying for service

Procedures for safely removing refrigerant and vacuum drying the system, emphasizing R32's flammability.

Decommissioning

Steps for safely decommissioning equipment, including refrigerant recovery and electrical isolation.

Labelling

Requirements for labelling de-commissioned equipment, especially regarding flammable refrigerant.

Appropriate refrigerant recovery method

Guidelines for appropriate refrigerant recovery methods, including competence of service personnel and correct working procedures.

Installation restrictions for outdoor units

Restrictions for installing outdoor units, including combustible gas areas and ventilation requirements.

Installation restrictions for Hydro units

Restrictions for installing Hydro units, including ignition sources and minimum floor areas for refrigerant amounts.

Refrigerant Oil

Information on refrigerating machine oil for HFC systems, including types used for different refrigerants and effects of contaminants.

Working with Refrigerant Piping

Procedures for working with refrigerant piping, including brazing techniques and items to be observed.

Pipe Brazing

Guidelines for pipe brazing, emphasizing cleanliness, use of inert gas, and appropriate brazing materials.

Air Tightness Test

Procedures for air tightness testing, including pressurizing with nitrogen and using appropriate leak detectors.

Vacuum Drying

Steps for vacuum drying the system, including standard vacuum degree, evacuation time, and special procedures.

Refrigerant Charging

Procedure for charging refrigerant, explaining reasons and notes for using cylinders with siphons and replenishment after leaks.

Water piping

Precautions and considerations for water piping installation, including design pressure, pipe type, and drain piping.

Precautions for water piping

Key precautions for water piping installation, covering design pressure, pipe types, expansion tanks, and drain piping.

Notes on corrosion

Important notes regarding corrosion, focusing on water quality and debris in the water.

Correction by antifreeze-liquid concentration

Guidance on capacity correction based on antifreeze-liquid concentration for freeze protection.

Precautions for Wiring

Safety precautions for wiring work, emphasizing high-voltage parts, capacitor discharge, and proper screw tightening.

Cautionary notes on installation environment and maintenance

Notes on installing and maintaining outdoor units in marine atmospheres, focusing on salt corrosion resistance.

Restrictions

System Configurations

Table of compatible indoor units for different outdoor units, summarizing total capacity and number of connectable units.

Types and Maximum Allowable Length of Cables

Details on control wiring types, maximum allowable lengths, and notes for M-NET transmission lines.

Switch Settings

Necessary switch settings for system configuration, depending on the setup, and units affected by power shutoff.

M-NET Address Settings

Table for M-NET address settings, showing ranges and setting methods based on system configuration.

Outdoor Unit Power Jumper Connector Connection

Limitations on the total number of connectable units per refrigerant system and power jumper connector connections.

Outdoor Unit Centralized Controller Switch Setting

Settings for the centralized controller switch (SW5-1) on outdoor units for different system configurations.

Room Temperature Detection Position Selection

Selection of position for room temperature detection, choosing between remote controller's built-in sensor or optional sensor.

Start/Stop Control of Indoor Units

Individual control of indoor units or groups using SW 1-9 and 1-10, covering power ON/OFF and automatic restoration.

Miscellaneous Settings

Settings for cooling-only indoor units and miscellaneous functions like DEMAND control.

Various Control Methods Using the Signal Input/Output Connector on Outdoor Unit

Options for connecting external signals to the outdoor unit for DEMAND, low-noise, and energy-saving modes.

Demand Control Overview

Outline of demand control, performed using external signals to CN3D on outdoor units for 2 to 4 steps of control.

System Connection Example

Examples of typical system connections showing MA remote controller, ME remote controller, and combined systems.

Example System with an MA Remote Controller

Wiring diagrams and cautions for systems using an MA remote controller, including single refrigerant and grouped operations.

Single Refrigerant System with Two or More LOSSNAY Units

Wiring diagrams and cautions for single refrigerant systems with multiple LOSSNAY units, detailing interlock operation.

Grouped Operation of Units in Separate Refrigerant Circuits

Wiring diagrams and cautions for grouped operation of units in separate refrigerant circuits, ensuring correct connections.

Example System with an ME Remote Controller

Wiring diagrams and cautions for systems using an ME remote controller, including centralized control transmission.

Example System with an MA and an ME Remote Controller

Wiring diagrams and cautions for systems using both MA and ME remote controllers with a system controller.

Restrictions on Refrigerant Pipes

Restrictions on refrigerant piping length and size, including maximum allowable lengths and pipe diameters.

Restrictions on Refrigerant Pipe Length

Maximum allowable lengths and equivalent lengths for refrigerant pipes based on unit configuration and height differences.

Restrictions on Refrigerant Pipe Size

Diameter restrictions for refrigerant pipes between the outdoor unit and the first branch, and for hydro units.

Refrigerant pipe between Outdoor Unit and Hydro unit (Part A)

Details on connectable hydro units and pipe diameters for refrigerant pipes between outdoor and hydro units.

Hydro Unit Connection Method

Method for connecting the Hydro unit, including pipe size specifications for standard Hydro unit ports.

Major Components, Their Functions and Refrigerant Circuits

External Appearance and Refrigerant Circuit Components of Outdoor Unit

Detailed diagrams showing the external appearance and refrigerant circuit components of outdoor units.

External Appearance of Outdoor Unit

Illustrations of the external appearance of different outdoor unit models, highlighting key parts.

Outdoor Unit Refrigerant Circuits

Schematic diagrams illustrating the refrigerant circuits for various outdoor unit models, showing component connections.

Outdoor Unit Refrigerant Circuit Diagrams

Detailed refrigerant circuit diagrams for PUHY-M200-M450YNW-A1 and PUHY-M500YNW-A1 outdoor units.

Functions of the Major Components of Outdoor Unit

Explanation of the functions, specifications, and check methods for major outdoor unit components like compressors and sensors.

Functions of the Major Components of Indoor Unit

Description of the functions, specifications, and check methods for major indoor unit components like flow control valves and sensors.

External Appearance and Refrigerant Circuit Components of Hydro Unit

Illustrations of the external appearance and refrigerant circuit components of the Hydro unit, showing front, rear, and right side views.

Front

Front view of the Hydro unit, showing refrigerant pipes (liquid and gas) and water inlet/outlet connections.

Rear

Rear view of the Hydro unit, showing connections to indoor units and expansion vessel.

Rear right side

Right side view of the Hydro unit's rear section, indicating heat exchanger, control box, water pump, and LEV.

Hydro Unit Refrigerant Circuit Diagrams

Schematic diagrams of the Hydro unit's refrigerant and water circuits, detailing components like heat exchangers and valves.

Functions of the Major Components of Hydro Unit

Explanation of the functions, specifications, and check methods for major Hydro unit components like solenoid valves, LEV, and sensors.

Electrical Components and Wiring Diagrams

Outdoor Unit Circuit Board Arrangement

Layout of circuit boards within the outdoor unit's control box, including MAIN and INV boxes.

Outdoor Unit Control Box

Detailed view and safety precautions for accessing the outdoor unit's control box (MAIN BOX and INV BOX).

Control Board

Diagram of the outdoor unit control board, showing connectors, switches, and LEDs.

Power-supply board (PS Board)

Diagram of the outdoor unit's power-supply board, showing connectors and power supply outputs.

Inverter Board (INV Board)

Diagram of the outdoor unit's inverter board, detailing components like capacitors, IGBTs, and connectors.

Fan Board

Diagram of the outdoor unit's fan board, showing connectors, switches, and LEDs related to fan operation.

Noise Filter

Diagram of the outdoor unit's noise filter, showing input/output terminals and surge absorber circuits.

Filter Board

Diagram of the outdoor unit's filter board, showing connectors CN1A and CN1B.

Capacitor Board (CAP Board)

Diagram of the outdoor unit's capacitor board, showing smoothing capacitors and connectors.

Outdoor Unit Electrical Wiring Diagrams

Detailed electrical wiring diagrams for outdoor units, illustrating connections between control boards and components.

Transmission Booster Electrical Wiring Diagrams

Wiring diagrams for the transmission booster, showing connections to power supply, electronic control board, and terminal blocks.

Hydro Unit Circuit Board Arrangement

Layout of circuit boards within the Hydro unit's control box, including control board, inverter board, and power supply board.

Hydro Unit Control Box

View of the Hydro unit's control box, showing the arrangement of the control board, inverter board, and power supply board.

Hydro Unit Circuit Board Components

Diagrams of the Hydro unit's circuit boards, detailing components like dip switches, push switches, and LEDs.

Control Board

Diagram of the Hydro unit's control board, showing switches, connectors, and LEDs.

Power supply board (PS Board)

Diagram of the Hydro unit's power supply board, showing LEDs, fuses, and connectors.

Inverter Board (INV Board)

Diagram of the Hydro unit's inverter board, detailing components like microcomputers, converters, and output terminals.

Hydro Unit Electrical Wiring Diagrams

Electrical wiring diagrams for the Hydro unit, illustrating connections between boards, sensors, and components.

Control

Dipswitch Functions and Factory Settings

Functions and factory settings for dipswitches on outdoor, indoor, remote controller, and Hydro units.

Outdoor Unit Switch Functions and Factory Settings

Functions and factory settings for switches on the outdoor unit control board (SWU, SW5, SW6, SW7).

Indoor Unit Switch Functions and Factory Settings

Functions and factory settings for indoor unit dipswitches (SW1, SW3) on various models.

Remote Controller Switch Functions and Factory Settings

Switch functions and factory settings for MA and ME remote controllers, including address settings.

Switch Functions <Hydro Unit>

Functions for Hydro unit switches (SW001, SW002), covering freeze-up protection and commissioning modes.

Outdoor Unit Control

Overview of outdoor unit control, including initial control, startup, and operation modes.

Refrigerant Bypass Control

Functions of bypass solenoid valves (SV1a, SV2, SV9) for controlling refrigerant flow and preventing high pressure.

Frequency Control

Control of compressor frequency to maintain evaporation and condensing temperatures, including pressure and temperature limits.

Defrost Operation Control

Conditions for starting defrost operation and controlling compressor frequency, fan operation, and stopping defrost.

Continuous heating mode control

Conditions and valve operations for continuous heating mode, including defrost cycle and fan control.

Refrigerant Recovery Control

Control of refrigerant flow during heating and cooling to prevent excessive accumulation in heat exchangers.

Outdoor Unit Fan Control

Control of outdoor unit fan speed by inverter for constant evaporation and condensing temperatures.

Subcool Coil Control (Linear Expansion Valve <LEV1>)

Control of subcool coil by LEV1, maintaining constant subcool based on pressure and temperature values.

Refrigerant Flow Control (Linear Expansion Valves <LEV2a, LEV2b, and LEV2c>)

Control of refrigerant flow using LEV2a, LEV2b, LEV2c valves, adjusting opening based on pressure and temperature.

Control of Controller Cooling Function (Electronic Expansion Valve <LEV9>)

Control of cooling function by LEV9 to maintain controller heatsink temperature below threshold.

Injection Control (Linear Expansion Valve <LEV4>)

Control of LEV4 opening to keep discharge temperature within a predetermined range.

Control at Initial Startup

Procedure for initial startup mode when the unit is started for the first time before 12 hours have elapsed.

Operation Mode

Selection of operation mode for indoor and outdoor units using the remote controller.

Demand Control

Enabling 4-step DEMAND control using DIP SW6-8, with options for eight-step and twelve-step control.

Control of IH energization without the compressor in operation

IH energization to heat compressor motor or prevent liquid refrigerant flooding, indicated by LED1 on INV board.

Hydro Unit Control

Control functions for the Hydro unit, including water pump, bypass, heat exchanger, and defrost controls.

Water Pump Control

Control of water pump based on indoor unit capacity and specified voltage, including periodic control cycle.

Bypass Control

Functions of solenoid valve SV1 for bypassing high and low pressure sides, controlling cooling and heating modes.

Plate Heat Exchanger Control

Control of plate heat exchanger for cooling and heating, adjusting LEV opening to maintain superheat or subcool.

Defrost Operation Control

Types of defrost cycles (bypass and heat recovery), starting conditions, and valve operations during defrost.

Refrigerant Recovery Control

Control of refrigerant flow during heating and cooling to prevent excessive accumulation in heat exchangers.

Backup Control

Backup control for plate heat exchanger protection and heating water temperature, ensuring system integrity.

Water Pump Protection Control

Protection control for the water pump when the circuit is clogged or air enters, preventing damage.

Test Run

Read before Test Run

Important checks before test run, including refrigerant leaks, loose connections, insulation resistance, and power supply.

Operation Characteristics and Refrigerant Charge

Understanding refrigerant characteristics and operating conditions to adjust refrigerant amount in the system.

Evaluating and Adjusting Refrigerant Charge

Methods for evaluating and adjusting refrigerant charge, checking for overcharge or undercharge symptoms.

Refrigerant Overcharge and undercharge

Symptoms of refrigerant overcharge or undercharge, and procedures for adjusting the refrigerant amount.

Checking the Refrigerant Charge during Operation

Methods to check refrigerant charge during operation by monitoring discharge temperature, subcooling, and pressure.

Maximum refrigerant charge

Limit on the amount of refrigerant that can be charged into a unit, with tables for M200-500YNW and EM200-500YNW models.

Refrigerant Charge Adjustment Mode

Procedures to add or extract refrigerant using the adjustment mode, with SW4 settings for diagnosis.

Calculation of the Amount of Additional Refrigerant

Formulas for calculating additional refrigerant based on piping length and size, in both meters and feet.

The Following Symptoms Are Normal

List of normal operating symptoms that may appear, such as auto vane adjustment, fan speed changes, and drain pump operation.

Hydro Unit Replacement Instructions

Procedures for replacing hydro unit components, including debris removal and air vent operations.

Debris removal operation

Operation to remove debris from the water circuit after installation, covering preparation, removal, and end processing.

The air vent operation

Operation to remove residual air from the water circuit after water supply, covering preparation, vent operation, and end processing.

Troubleshooting Using Error Codes

Error Code and Preliminary Error Code Lists

Comprehensive list of error codes, preliminary error codes, and their definitions, with searched units and notes.

Error Code Definitions and Solutions: Codes [0 - 999]

Definitions and solutions for error codes in the range 0-999, covering serial communication and indoor unit control errors.

Error Code [0403]

Definition and troubleshooting for serial communication error, including faulty wiring and board failures.

Error Code [0404]

Definition and troubleshooting for indoor unit control-related errors, focusing on nonvolatile memory issues.

Error Code Definitions and Solutions: Codes [1000 - 1999]

Definitions and solutions for error codes in the range 1000-1999, covering discharge temperature and low pressure faults.

Error Code [1102]

Definition and troubleshooting for discharge temperature faults, including operation stops and restart modes.

Error Code [1301]

Definition and troubleshooting for low pressure faults, covering causes like leakage, sensor failure, and wiring issues.

Error Code [1302] (during operation)

Definition and troubleshooting for high pressure fault during operation, including causes and check methods.

Error Code [1302] (at startup)

Definition and troubleshooting for high pressure fault at startup, covering causes and check methods.

Error Code [1500]

Definition and troubleshooting for refrigerant overcharge, detected via discharge temperature superheat.

Error Code Definitions and Solutions: Codes [2000 - 2999]

Definitions and solutions for error codes in the range 2000-2999, covering drain sensor and water pump issues.

Error Code [2500] (Models with a drain sensor)

Definition and troubleshooting for drain sensor submergence, indicating preliminary water leakage.

Error Code [2500] (Models with a float switch)

Definition and troubleshooting for drain sensor submergence using a float switch, indicating preliminary water leakage.

Error Code [2501] (Water pump fault)

Definition and troubleshooting for water pump faults, covering causes like clogged circuits and leaks.

Error Code [2502] (Models with a drain sensor)

Definition and troubleshooting for drain pump faults detected by the drain sensor.

Error Code [2502] (Models with a float switch)

Definition and troubleshooting for drain pump faults detected by the float switch.

Error Code [2503]

Definition and troubleshooting for drain sensor (Thd) faults, including connector and thermistor issues.

Error Code [2512] (Control valve failure) (Indoor unit)

Definition and troubleshooting for flow control valve faults in indoor units, covering wiring and control board issues.

Error Code [2519]

Definition and troubleshooting for abnormal water pressure drop, including causes like clogged pipes and leaks.

Error Code [2520]

Definition and troubleshooting for abnormal water pressure rise, covering causes like clogged pipes and sensor errors.

Error Code [2600]

Definition and troubleshooting for water leakage, checking pipes, solenoid valves, and float switches.

Error Code [2601]

Definition and troubleshooting for water supply cutoff, checking water tank, solenoid valve, and float switch.

Error Code Definitions and Solutions: Codes [3000 - 3999]

Definitions and solutions for error codes in the range 3000-3999, covering outdoor air temperature and refrigerant overcooling.

Error Code [3121]

Definition and troubleshooting for out-of-range outside air temperature during heating operation.

Error Code [3511]

Definition and troubleshooting for refrigerant overcooling, related to THHS sensor failure and LEV9 malfunction.

Error Code [3512]

Definition and troubleshooting for cooling fan locking, covering fan motor and circuit board issues.

Error Code Definitions and Solutions: Codes [4000 - 4999]

Definitions and solutions for error codes in the range 4000-4999, covering open phase and fan motor errors.

Error Code [4102]

Definition and troubleshooting for open phase in power supply, covering wiring and fuse issues.

Error Code [4106]

Definition and troubleshooting for transmission power supply faults, covering wiring and outdoor unit issues.

Error Code [4109]

Definition and troubleshooting for indoor unit fan operation errors, including relay and motor issues.

Error Code [4114]

Definition and troubleshooting for indoor unit fan motor errors, covering connector, circuit board, and motor faults.

Error Codes [4115] Detail Code 101, 102

Definition and troubleshooting for power supply signal sync errors in outdoor and hydro units.

Error Codes [4116]

Definition and troubleshooting for RPM error or motor error, covering board and motor malfunctions.

Error Code [4121]

Definition and troubleshooting for function setting errors, covering DIP switch and connector issues.

Error Code [4124]

Definition and troubleshooting for damper abnormalities, covering motor resistance and voltage checks.

Error Codes [4240, 4245, 4246]

Definition and troubleshooting for overload protection, including IPM contact, air passage, and power supply issues.

Error Codes [4250, 4255, 4256] Detail Code 101

Definition and troubleshooting for IPM error, covering inverter output and model selection switch settings.

Error Codes [4250, 4255, 4256] Detail Code 104

Definition and troubleshooting for short-circuited IPM/Ground fault, covering compressor, fan, and pump grounding faults.

Error Codes [4250, 4255, 4256] Detail Code 105

Definition and troubleshooting for overcurrent error due to short-circuited motor, covering output wiring and fan/pump motor faults.

Error Codes [4250, 4255, 4256] Detail Codes 106 and 107

Definition and troubleshooting for overcurrent errors, covering inverter output, fan failure, and model selection switches.

Error Code [4250] Detail Codes 121, 128, and 122

Definition and troubleshooting for DCL overcurrent errors, covering inverter output and fan motor issues.

Error Codes [4255, 4256] Detail Code 137

Definition and troubleshooting for motor synchronization loss, covering fan motor and fan board failures.

Error Code Definitions and Solutions: Codes [5000 - 5999]

Definitions and solutions for error codes in the range 5000-5999, covering temperature sensor and pressure sensor faults.

Error Codes [5101, 5102, 5103, 5104]

Definition and troubleshooting for temperature sensor faults in indoor and OA processing units.

Error Codes [5102,5103,5104,5105,5106,5107,5115]

Definition and troubleshooting for various outdoor unit temperature sensor faults.

Error Code [5110]

Definition and troubleshooting for heatsink temperature sensor (THHS) faults.

Error Code [5111, 5113, 5132, 5135]

Definition and troubleshooting for temperature sensor faults in Hydro units (TH11, TH13, TH32, TH35).

Error Code [5120]

Definition and troubleshooting for DCL temperature sensor circuit faults.

Error Code [5201]

Definition and troubleshooting for refrigerant pressure sensor faults (Outdoor unit 63HS1/Hydro unit Prf).

Error Code [5201]

Definition and troubleshooting for water pressure sensor faults in indoor units.

Error Code [5202]

Definition and troubleshooting for water pressure sensor faults in indoor units.

Error Code [5202, 5203]

Definition and troubleshooting for water pressure sensor faults in Hydro unit (Pw1, Pw2).

Error Code [5301] Detail Code 115

Definition and troubleshooting for ACCT sensor faults, covering contact failure and INV board issues.

Error Code [5301] Detail Code 117

Definition and troubleshooting for ACCT sensor circuit faults, covering INV board and compressor failures.

Error Code [5301] Detail Code 120

Definition and troubleshooting for faulty ACCT wiring, covering sensor connection and inverter failure.

Error Code [5301] Detail Code 127

Definition and troubleshooting for DCL electric current sensor circuit errors.

Error Codes [5305, 5306] Detail Code 135

Definition and troubleshooting for current sensor faults, covering fan board and motor issues.

Error Codes [5305, 5306] Detail Code 136

Definition and troubleshooting for current sensor/circuit faults, covering fan board issues.

Error Code [5701]

Definition and troubleshooting for loose float switch connectors.

Error Code Definitions and Solutions: Codes [6000 - 6999]

Definitions and solutions for error codes in the range 6000-6999, covering remote controller and communication errors.

Error Code [6201]

Definition and troubleshooting for remote controller board faults (nonvolatile memory error).

Error Code [6600]

Definition and troubleshooting for address overlap errors in centralized and indoor unit systems.

Error Code [6601]

Definition and troubleshooting for polarity setting errors in centralized and indoor unit systems.

Error Code [6603]

Definition and troubleshooting for transmission line bus busy errors due to noise or bus-busy.

Error Code [6606]

Definition and troubleshooting for communication errors between processors or M-NET.

Error Code [6607] Error Source Address = Outdoor Unit (OC)

Troubleshooting for No ACK error originating from the Outdoor Unit (OC).

Error Code [6607] Error Source Address = Indoor Unit (IC)

Troubleshooting for No ACK error originating from Indoor Units (IC).

Error Code [6607] Error Source Address = Hydro unit (HU)

Troubleshooting for No ACK error originating from the Hydro Unit (HU).

Error Code [6607] Error Source Address = LOSSNAY (LC)

Troubleshooting for No ACK error originating from LOSSNAY (LC).

Error Code [6607] Error Source Address = ME Remote Controller

Troubleshooting for No ACK error originating from the ME Remote Controller.

Error Code [6607] Error Source Address = System Controller

Troubleshooting for No ACK error originating from the System Controller.

Error Code [6607] All Error Source Addresses

Troubleshooting for No ACK error affecting all units, categorized by error source.

Error Code [6831]

Definition and troubleshooting for MA remote controller signal reception errors (No signal reception).

Error Code [6832]

Definition and troubleshooting for MA remote controller signal transmission errors (Synchronization error).

Error Code [6833]

Definition and troubleshooting for MA remote controller signal transmission errors (Hardware error).

Error Code [6834]

Definition and troubleshooting for MA remote controller signal reception errors (Start bit detection error).

Error Code [6840]

Definition and troubleshooting for indoor-outdoor communication reception errors.

Error Code [6841]

Definition and troubleshooting for control communication synchronism not recovered errors.

Error Code [6842]

Definition and troubleshooting for indoor-outdoor communication transmission errors.

Error Code [6843]

Definition and troubleshooting for control communication start bit detection errors.

Error Code [6846]

Definition and troubleshooting for start-up time over errors.

Error Code Definitions and Solutions: Codes [7000 - 7999]

Definitions and solutions for error codes in the range 7000-7999, covering capacity and address setting errors.

Error Code [7100]

Definition and troubleshooting for total capacity errors when indoor unit capacity exceeds limitations.

Error Code [7101]

Definition and troubleshooting for capacity code setting errors, covering incompatible unit combinations.

Error Code [7102]

Definition and troubleshooting for wrong number of connected units errors.

Error Code [7105]

Definition and troubleshooting for address setting errors.

Error Code [7106]

Definition and troubleshooting for attribute setting errors.

Error Code [7110]

Definition and troubleshooting for connection information signal transmission/reception errors.

Error Code [7111]

Definition and troubleshooting for remote controller sensor faults.

Error Code [7113]

Definition and troubleshooting for function setting errors, including improper connector connections.

Error Code [7117]

Definition and troubleshooting for model setting errors.

Error Code [7130]

Definition and troubleshooting for incompatible unit combination errors.

Troubleshooting Based on Observed Symptoms

MA Remote Controller Problems

Troubleshooting common issues with MA remote controllers, such as LCD not lighting up or incorrect display.

The LCD Does Not Light Up.

Troubleshooting steps when the MA remote controller's LCD does not light up, checking power supply and wiring.

The LCD Momentarily Lights Up and Then Goes Off.

Troubleshooting steps when the LCD momentarily lights up and then goes off, checking power supply and unit status.

"HO" and "PLEASE WAIT" Do Not Go Off the Screen.

Troubleshooting steps when "HO" or "PLEASE WAIT" displays persist, checking M-NET transmission and addresses.

Air Conditioning Units Do Not Operate When the ON Button Is Pressed.

Troubleshooting steps when units do not operate after pressing the ON button, checking power supply and wiring.

ME remote Controller Problems

Troubleshooting common issues with ME remote controllers, such as LCD not lighting up or temporary display.

The LCD Does Not Light Up.

Troubleshooting steps when the ME remote controller's LCD does not light up, checking power supply and transmission line.

The LCD Momentarily Lights Up and Then Goes Off.

Troubleshooting steps when the LCD momentarily lights up and then goes off, checking power supply and control board.

"HO" or "Waiting for ···" Does Not Go Off the Screen.

Troubleshooting steps when "HO" or "Waiting for ···" displays persist, checking addresses and wiring.

"88", "Request denied." Appears on the LCD.

Troubleshooting steps when "88" or "Request denied." appears on the LCD, related to address and interlocking registration.

Refrigerant Control Problems

Troubleshooting issues related to refrigerant control, including capacity problems and irregular unit stops.

Units in the Cooling Mode Do Not Operate at Expected Capacity.

Troubleshooting steps when cooling capacity is insufficient, checking pressure sensors and temperature differences.

Units in the Heating Mode Do Not Operate at Expected Capacity.

Troubleshooting steps when heating capacity is insufficient, checking pressure sensors and condensing temperature.

Outdoor Units Stop at Irregular Times.

Troubleshooting steps when outdoor units stop during operation, checking error modes and temperatures.

Checking Transmission Waveform and for Electrical Noise Interference

Methods for checking transmission waveform and identifying electrical noise interference on M-NET.

M-NET

Checking M-NET transmission line for noise interference, including wave shape and voltage level checks.

MA Remote Controller

Check method and remedy for MA remote controller issues related to noise and wiring specifications.

Pressure Sensor Circuit Configuration and Troubleshooting Pressure Sensor Problems

Configuration and troubleshooting for high-pressure and low-pressure sensors, comparing measurements with gauge pressure.

Comparing the High-Pressure Sensor Measurement and Gauge Pressure

Comparing gauge pressure with self-diagnosis LED display for high-pressure sensor accuracy.

High-Pressure Sensor Configuration (63HS1)

Configuration details of the high-pressure sensor (63HS1), including circuit diagram and voltage output.

Comparing the Low-Pressure Sensor Measurement and Gauge Pressure

Comparing gauge pressure with self-diagnosis LED display for low-pressure sensor accuracy.

Low-Pressure Sensor Configuration (63LS)

Configuration details of the low-pressure sensor (63LS), including circuit diagram and voltage output.

Troubleshooting Solenoid Valve Problems

Checking solenoid valve operation against control board signals and LED displays.

Troubleshooting Outdoor Unit Fan Problems

Troubleshooting outdoor unit fan motor and fan board issues, checking inverter output and diagnosing problems.

Troubleshooting LEV, FCV Problems

Overview of LEV and FCV operation, including pulse signal output, valve operation, and troubleshooting methods.

General Overview on LEV Operation

Explanation of LEV operation driven by pulse signals from the control board, including valve opening changes.

General Overview on LEV Operation (Hydro unit)

Overview of LEV operation for Hydro units, detailing control boards, pulse signals, and valve closing/opening.

Possible Problems and Solutions

Common problems and solutions for LEV malfunctions, including coil resistance checks and remedies.

General Overview on FCV Operation (Indoor unit)

Overview of FCV operation in indoor units, explaining response to pulse signals and output status.

Coil Removal Instructions

Procedures for removing and installing coils for outdoor unit LEV components, emphasizing safety and pipe protection.

Troubleshooting Problems with Major Components on Hydro unit

Troubleshooting common issues with Hydro unit major components like pressure sensors, temperature sensors, and water pumps.

Pressure Sensor

Troubleshooting flowchart for pressure sensors (Prf, Pw1, Pw2), checking connections, readings, and board issues.

Temperature Sensor

Troubleshooting instructions for thermistors (TH11, TH13, TH32, TH35), checking resistance and connectors.

Troubleshooting Flowchart for LEV and Solenoid Valves

Flowcharts for troubleshooting LEV and solenoid valve operations, identifying causes and remedies.

Water Pump

Troubleshooting guide for water pump issues, checking connectors, voltage, and potential mechanical failures.

Troubleshooting Inverter Problems

Solutions for inverter-related problems, including overcurrent, voltage errors, and component checks.

Inverter-Related Problems and Solutions

General solutions for inverter problems, advising on replacing compressors, fan motors, and inverter boards.

Checking the Inverter Board Error Detection Circuit

Steps to check the inverter board error detection circuit for various error codes.

Checking the Compressor for Ground Fault and Coil Resistance Problems

Procedures to check the compressor for ground faults and coil resistance issues.

Checking the Inverter for Damage at No-Load

Steps to check the inverter for damage at no-load, verifying output voltage and phase balance.

Checking the Inverter for Damage during Compressor Operation

Steps to check the inverter for damage during compressor operation, examining overcurrent and voltage imbalance.

Checking the Fan Motor for Ground Fault and Coil Resistance Problems

Procedures to check the fan motor for ground faults and coil resistance issues.

Checking the Fan Board Error Detection Circuit at No Load

Steps to check the fan board error detection circuit at no load, verifying connections and voltage.

Checking the Fan Board for Damage at No Load

Procedures to check the fan board for damage at no load, identifying errors and checking connections.

Checking the Fan Board for Damage with Load

Procedures to check the fan board for damage with load, identifying errors and checking output wiring.

Checking the Pump Motor for Ground Fault and Coil Resistance Problems

Procedures to check the pump motor for ground faults and coil resistance issues.

Checking the Error-Detection Circuit on the Pump INV Board (Without load)

Steps to check the error-detection circuit on the pump INV board without load.

Checking the Pump INV Board for Damage (Without load)

Steps to check the pump INV board for damage without load.

Checking the Installation Conditions

Checks related to installation conditions, including refrigerant charge and branch installation.

Solutions for the Main Breaker Trip

Solutions for main breaker trips, involving checking breaker capacity and performing megger tests.

Solutions for the Main Earth Leakage Breaker Trip

Solutions for main earth leakage breaker trips, involving checking sensitivity current and resistance.

Simple Check on Inverter Circuit Components

Simple checks for inverter circuit components like IGBT module, resistors, and relays.

Troubleshooting Problems with IGBT Module

Troubleshooting steps for IGBT modules, including resistance checks and tester restrictions.

Checking the Fan Inverter Heatsink for Clogging

Procedure to check the fan inverter heatsink for clogging by removing the duct and checking inside.

Control Circuit

Overview of the control circuit, including power supply function blocks for outdoor, indoor, and hydro units.

Control Power Supply Function Block

Block diagrams illustrating control power supply functions for different outdoor unit models.

Troubleshooting Problems with Outdoor Unit Transmission Power Supply Circuit

Troubleshooting steps for outdoor unit transmission power supply circuit issues, checking voltages and connections.

Measures for Refrigerant Leakage

Procedures for identifying and repairing refrigerant leaks in extension pipes, hydro units, optional units, and outdoor units.

Parts Replacement Instructions

Procedures for replacing various parts, including ensuring maintenance space, wiring installation, and component replacements.

Ensuring Maintenance Space (Preparation for the Maintenance of Refrigerant Circuit Parts)

Steps to ensure sufficient maintenance space and visibility by removing panels, covers, and attachments.

S module (INV box)

Instructions for removing the S module (INV box), including panels, ducts, ground wire, and wiring.

Notes on Wiring Installation

Important notes on wiring installation after maintenance, emphasizing isolation of strong and weak wiring.

L/XL module

Procedures for removing parts from L/XL modules, including panels, drain pans, and control box components.

Four-way Valve and Check Valve Replacement Procedure

Procedures for replacing four-way valves (21S4a, 21S4b, 21S4c) and check valves (CV1).

Compressor Replacement Procedure

Detailed procedures for replacing the compressor, including cover removal, wiring disconnection, and pipe brazing.

S module (INV box)

Instructions for removing the S module (INV box), including panels, duct, ground wire, and wiring.

L/XL module

Procedures for removing parts from L/XL modules, including heat exchangers, drain pans, and control box components.

Maintenance Procedure for the Drain Pan

Procedure for maintaining the drain pan, including removal, cleaning, and mounting.

XL-module

Procedures for removing parts from XL modules, including heat exchangers, drain pans, and control box components.

Maintenance Procedures for the Heat Exchanger

Procedures for maintaining heat exchangers, including removing panels, covers, and the heat exchanger itself.

Accumulator Replacement Procedure

Procedures for replacing the accumulator, including component removal and re-installation.

USB Function

Service Overview

Overview of USB functions, including data collection, storage, and software rewrite capabilities.

Function Overview

Description of the two main USB functions: operation data collection and software rewrite.

System Structure

Overview of the system structure, focusing on the control board on the outdoor unit and its components.

Necessary Materials

List of necessary materials for USB function, including USB memory sticks and portable battery chargers.

Operation Data Collection and Storage Functions

Procedures for collecting and storing operation data from units onto a USB memory stick.

Preparation

Preparation steps for data collection, including obtaining a USB memory stick and portable battery charger.

Storing Data on a USB Memory Stick

Procedure for storing operation data on a USB memory stick, with methods for power on or off.

Collecting Operation Data

Procedure for collecting operation data, including status confirmation and settings for error-data collection.

Settings for error-data collection during an error

Settings to control error-data collection when an error occurs, either stopping or continuing the process.

Restarting data collection

Procedure to restart data collection if it was suspended due to an error.

Precautions

Precautions for handling USB memory sticks and collecting operation data, emphasizing safety and data integrity.

Software Rewrite Function on the USB

Procedure for rewriting the software of outdoor units using a USB memory stick.

Preparation

Preparation steps for software rewrite, including USB memory stick, portable charger, and countermeasure program file.

Rewriting Software

Step-by-step procedure for rewriting software, including starting rewrite mode and performing the rewrite process.

Precautions

Precautions for software rewrite, emphasizing correct program selection, cautious connections, and proper procedure execution.

LED Status Indicators

LED Status Indicators (Outdoor unit)

Information on reading LED status indicators on the outdoor unit, including numerical and flag displays.

How to Read the LED

Guide on how to read LED status indicators, including numerical and flag displays based on DIP SW settings.

Initial LED Display

Information displayed on the monitor screen from power on until initial settings completion, including software version and refrigerant type.

Clock Memory Function

Function of the outdoor unit's clock for calculating time, storing error history, and displaying current time.

LED Status Indicators (Hydro unit)

Explanation of LED status indicators for the Hydro unit, including how to read LEDs and initial display.

How to Read the LED

Guide on how to read LED status indicators on the Hydro unit's service monitor.

Initial LED Display

Information displayed on the Hydro unit's monitor screen upon power on, including software version and model.

LED Status Indicators Table

Comprehensive table of LED status indicators for outdoor and indoor unit systems, showing SW4 settings and display values.

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