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Mitsubishi Electric PURY-P200YMF-C User Manual

Mitsubishi Electric PURY-P200YMF-C
166 pages
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AIR CONDITIONERS CITY MULTI
Models PUHY-200YMF-C, 250YMF-C
PUHY-P200YMF-C, P250YMF-C
PUY-200YMF-C, 250YMF-C
PUY-P200YMF-C, P250YMF-C
PURY-200YMF-C, 250YMF-C
PURY-P200YMF-C, P250YMF-C
CMB-P104, P105, P106, P108, P1010, P1013, P1016V-E
Service Handbook

Table of Contents

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Mitsubishi Electric PURY-P200YMF-C Specifications

General IconGeneral
BrandMitsubishi Electric
ModelPURY-P200YMF-C
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Precautions

Installation and Electrical Safety Guidelines

Guidelines for safe installation, electrical work, and understanding safety symbols.

R407C Refrigerant Precautions

Handling and Storage of R407C Refrigerant

Precautions for using R407C, including handling, storage, and avoiding contamination.

Piping Material Handling for R407C

Proper storage and sealing of piping materials to prevent contamination.

Piping Machining and Oil Application

Procedures for machining pipes and applying specific oils, emphasizing minimum quantity.

Required Apparatus and Materials for R407C

Lists necessary apparatus and materials, comparing R407C with R22 usage.

Brazing Techniques and Contamination Prevention

Brazing methods and strict observations to prevent foreign matter entry into the refrigerant circuit.

Airtightness Test and Vacuuming Procedures

Steps for conducting airtightness tests and vacuuming operations for the refrigerant system.

Refrigerant Charging and Dryer Replacement

Procedures for charging refrigerant and replacing the dryer unit for R407C systems.

Component Identification

Outdoor Unit Component Overview

Visual identification of components within outdoor units for various models.

Outdoor Unit Component Details (PURY Models)

Visual details of components for PURY models, including valve blocks and circuits.

Controller Box Internal Components

Identification of boards and components within the controller box assembly.

Main Board Component Identification

Detailed labeling of connectors, switches, and LEDs on the main board.

Inverter (INV) Board Component Identification

Identification of connectors and components on the inverter board.

Fan Control and Gate Amplifier Boards

Identification of connectors on the FANCON and G/A boards.

BC Controller Board Components

Labels for connectors and switches on the BC controller board.

Relay Boards Identification

Visual representation of the Relay 10 and Relay 4 boards.

Refrigerant Circuit Diagrams

PUHY-200/250YMF-C Refrigerant Circuit

Diagram illustrating the refrigerant flow and component layout for PUHY models.

PUY-200/250YMF-C Refrigerant Circuit

Diagram showing the refrigerant circuit for PUY models.

PUHY-P200/250YMF-C Refrigerant Circuit

Refrigerant circuit diagram for PUHY-P models.

PUY-P200/250YMF-C Refrigerant Circuit

Refrigerant circuit diagram for PUY-P models.

PURY-200/250YMF-C Refrigerant Circuit

Refrigerant circuit and component blocks for PURY models.

PURY-P200/250YMF-C Refrigerant Circuit

Refrigerant circuit diagram for PURY-P models with component blocks.

Electrical Wiring Diagrams

PU(H)Y-(P)200/250YMF-C Wiring Diagram

Detailed electrical wiring diagram for PU(H)Y models, including symbol explanations.

PURY-(P)200/250YMF-C Wiring Diagram

Electrical wiring diagram for PURY-(P) models with component identification.

CMB-P104V-E Wiring Diagram

Electrical wiring for CMB-P104V-E, including symbol explanations and notes.

CMB-P105V-E Wiring Diagram

Electrical wiring diagram for CMB-P105V-E, with notes on terminal blocks and SVM.

CMB-P106V-E Wiring Diagram

Electrical wiring for CMB-P106V-E, detailing wiring and notes.

CMB-P108V-E Wiring Diagram

Wiring schematic for CMB-P108V-E, including symbol explanations and SVM notes.

CMB-P1010V-E Wiring Diagram

Electrical wiring diagram for CMB-P1010V-E, with notes on transmission terminal blocks and SVM.

CMB-P1013V-E Wiring Diagram

Electrical wiring for CMB-P1013V-E, including symbol explanations and notes.

CMB-P1016V-E Wiring Diagram

Electrical wiring diagram for CMB-P1016V-E, detailing symbols and notes.

Standard Operation Data

Cooling Operation Data for PU(H)Y Models

Standard operating parameters for PU(H)Y models during cooling operation.

Cooling Operation Data for PU(H)Y-P Models

Standard operating data for PU(H)Y-P models during cooling.

Cooling Operation Data for PURY Models

Standard operating parameters for PURY models during cooling.

Heating Operation Data for PUHY-P Models

Standard heating operation data for PUHY-P models, covering various parameters.

Heating Operation Data for PUHY-P Models

Heating operation data for PUHY-P models, including temperatures and pressures.

Heating Operation Data for PURY Models

Heating operation parameters for PURY models, covering various parameters.

Heating Operation Data for PURY-P Models

Heating operation parameters for PURY-P models, including temperatures and pressures.

Switch Settings

Outdoor Unit DIP Switch Functions

Explains the functions of DIP switches (SWU, SW1, SW2, SW3, SW4) on the outdoor unit.

Outdoor Unit DIP Switch Functions for PUHY-P Models

DIP switch settings and functions for PUHY-P outdoor units.

Outdoor Unit DIP Switch Functions for PURY Models

DIP switch configurations for PURY outdoor units, detailing functions and settings.

Outdoor Unit DIP Switch Functions for PURY-P Models

DIP switch settings and functions for PURY-P outdoor units.

Indoor Unit DIP Switch Functions

Explains DIP switch settings for indoor units across various series and models.

Indoor Unit DIP Switch Settings (SW4, SW5)

Details DIP switch settings (SW4, SW5) for various indoor unit models and functions.

Test Run Procedures

Pre-Test Run Checks and Inverter Caution

Essential checks before test run and cautions for inverter operation.

Test Run Checks for Options and Drain Mechanism

Specific checks for optional parts and drain water lifting-up mechanisms during test runs.

Test Run Method and Procedure

Step-by-step instructions for performing the test run operation and interpreting results.

System Structure Checks

Installation and Piping System Checks

Checks related to system structure, installation, and piping for troubleshooting.

Transmission Line and Power Wiring Checks

Checks for transmission lines, power wiring, and grounding for proper system operation.

System Setup and Address Configuration Checks

Checks for system setup, address settings, and remote controller communication.

Indoor Unit Registration and Control

Remote Controller Switch Functions for Unit Registration

Explains the functions of remote controller switches for unit registration and group setup.

Unit Attribute Display and Registration Operations

Describes unit attribute display and the process of registration, deletion, and retrieval.

Group Registration of Indoor Units Procedure

Step-by-step procedure for registering indoor units into groups using the remote controller.

Retrieving and Confirming Unit Registration Data

Methods for retrieving group registration information and specific unit registration data.

Deleting Indoor Unit Registration Information

Procedures for deleting group registration information from the remote controller.

Deleting Non-Existent Address Information

Procedure for deleting address information that does not exist, often due to errors.

Control Operations

Outdoor Unit Control Logic

Explains initial processing, start control, and bypass/capacity control for the outdoor unit.

Frequency Control Logic

Details on frequency control, including starting, pressure limits, discharge temperature, and bypass valve backup.

Oil Return, Subcool Coil, and Defrost Control

Explains control logic for oil return, subcool coils, and defrost operations.

Defrost Control and Refrigerant Level Detection

Details defrost control for PURY models and liquid level detection logic.

BC Controller Solenoid Valve and LEV Control

Explains control logic for BC controller solenoid valves and LEV.

Outdoor Unit Operation Flow Chart

Flow chart detailing the operational logic for the outdoor unit.

BC Controller Operation Flow Chart (for PURY)

Flow chart illustrating the operational logic for the BC controller in PURY systems.

Indoor Unit Operation Flow Chart

Flow chart detailing the operational logic for indoor units, including modes and prohibitions.

Cooling Operation Logic Flow Chart

Flow chart explaining the operational sequence and logic during cooling mode.

Heating Operation Logic Flow Chart

Flow chart detailing the operational logic for heating mode, including defrosting.

Dry Operation Logic Flow Chart

Flow chart illustrating the operational sequence for dry mode.

Component Functions and Specifications

Major Component Functions and Specifications

Details the function, application, specification, and check method for key system components.

Component Functions and Specifications

Continues listing component functions and specifications, including thermistors and valves.

BC Controller Components and Functions

Details functions and specifications for BC controller components like pressure sensors and solenoids.

Temperature and Pressure Sensor Specifications

Specifications for temperature and pressure sensors used in the BC controller.

Temperature Sensor Resistance Characteristics

Graphs showing the resistance of various temperature sensors at different temperatures.

Refrigerant Amount Adjustment

Refrigerant Amount vs. Operating Characteristics

Explains the relationship between refrigerant amount and system operating characteristics.

Refrigerant Volume Adjustment for PU(H)Y Models

Detailed procedure for adjusting and judging refrigerant volume for PU(H)Y models.

Additional Refrigerant Charge Calculation

Formula and table for calculating additional refrigerant charge based on piping size.

Refrigerant Volume Adjustment Mode Procedure

Step-by-step procedure for operating the refrigerant volume adjustment mode.

Refrigerant Volume Adjustment Flowchart for PUHY-P Models

Flow chart guiding the refrigerant volume adjustment for PUHY-P models.

Refrigerant Volume Adjustment Mode Operations for PURY Models

Procedure for refrigerant volume adjustment mode specific to PURY models.

Refrigerant Volume Adjustment Flowchart for PURY Models

Flow chart for refrigerant volume adjustment of PURY models, including SC data checks.

Refrigerant Volume Adjustment Flowchart for PURY-P Models

Flow chart for refrigerant volume adjustment of PURY-P models, including SC data checks.

Troubleshooting

Pressure Sensor Failure Diagnosis

Steps to diagnose failures related to pressure sensors using LED monitor and test procedures.

Solenoid Valve Troubleshooting (SV1-SV4)

Procedures for checking solenoid valves (SV1-SV4) using self-diagnosis switches and LED indicators.

Solenoid Valve Troubleshooting (SV1-SV6)

Troubleshooting steps for solenoid valves SV1-SV6 in PURY models using self-diagnosis.

Solenoid Valve Block and Torque Specifications

Details the solenoid valve block configuration and torque specifications for maintenance.

Outdoor LEV (Linear Expansion Valve) Operation

Explains outdoor LEV operation, pulse signals, and valve closing/opening characteristics.

LEV Failure Diagnosis and Treatments

Table of failure modes, judgment methods, treatments, and affected LEVs for linear expansion valves.

Outdoor LEV Coil Removal and Installation

Procedure for removing and installing outdoor LEV coils, including important notes.

Check Valves Block and Torque Specifications

Information on check valves block for PURY models and associated torque specifications.

Intelligent Power Module (IPM) and Diode Stack Testing

Procedures for testing IPM and diode stack components using a tester.

Remote Controller Troubleshooting

Guide for diagnosing and resolving issues with the remote controller, including LED checks.

Remote Controller Troubleshooting Flowchart

Flow chart to troubleshoot remote controller issues, differentiating between MELANS and non-MELANS systems.

Remote Controller Communication Error Troubleshooting

Troubleshooting steps for "HO" display issues and communication errors with the remote controller.

30V Transmission Power Circuit Check

Procedure for checking the 30V transmission power circuit for faults.

Transmission Waveform and Noise Investigation

Methods to investigate transmission line issues by analyzing waveform and noise.

Noise and Waveform Troubleshooting Measures

Measures to address noise issues and low wave height values in transmission lines.

Inverter and Compressor Trouble Treatment

Steps for treating inverter and compressor issues based on error codes and symptoms.

Inverter and Compressor Trouble Treatment Cautions

Important cautions regarding voltage and current measurements for inverter circuits.

Fan Motor Troubleshooting

Steps for diagnosing and resolving issues related to the fan motor.

Breaker Tripping Troubleshooting

Procedures for troubleshooting issues related to breaker tripping and power supply.

Individual Parts Failure Judgment Methods

Methods for judging the failure of individual electronic components.

BC Controller Pressure Sensor Troubleshooting

Flow chart for diagnosing and troubleshooting the BC controller's pressure sensor.

BC Controller Pressure Sensor Troubleshooting Notes and Precautions

Additional notes and precautions for BC controller pressure sensor troubleshooting and replacement.

Thermistor Troubleshooting Flow

Flow chart for diagnosing thermistor (temperature sensor) issues.

Thermistor Resistance Data and Checks

Thermistor resistance graph and checks using LED monitor display.

LEV and Solenoid Valve Troubleshooting Flow

Flow charts for diagnosing problems with LEV and solenoid valves.

LEV Operation and Control Characteristics

Details LEV operation, checking conditions, and control characteristics based on pressure and superheat.

LEV Connection and Control Checks

Checks for LEV board connections and basic operation characteristics.

Self-Diagnostic Monitor and Solenoid Valve Flow

Using the self-diagnostic monitor and troubleshooting flow for solenoid valves.

Solenoid Valve Troubleshooting Details

Detailed troubleshooting steps for solenoid valves, including operational coordination and transformer checks.

Solenoid Valve Operation Coordination and BC Transformer

Explains operation coordination of solenoid valves and BC controller transformer checks.

Disassembly and Maintenance Procedures

BC Controller Service Panel Disassembly

Step-by-step guide for removing the service panel of the BC controller.

Control Box Disassembly

Procedures for accessing and disassembling the control box for various CMB models.

Thermistor and Pressure Sensor Replacement

Procedures for removing and replacing thermistors and pressure sensors.

LEV and Solenoid Valve Coil Servicing

Procedures for servicing LEV and solenoid valve coils, including removal and disassembly.

Error Codes and Troubleshooting Guide

General Check Code List

A comprehensive list of error codes and their corresponding meanings or detected issues.

Intermittent Fault Check Codes

List of intermittent fault codes and their associated trouble delay contents.

Troubleshooting Serial Transmission Errors (Code 0403)

Detailed steps for diagnosing and resolving serial transmission abnormalities.

Troubleshooting Discharge Temperature Errors (Code 1102)

Guide to troubleshoot discharge temperature abnormalities in the outdoor unit.

Troubleshooting Sensor Abnormalities (Codes 1111-1113)

Troubleshooting for low pressure saturation and liquid level sensor abnormalities.

Troubleshooting Pressure Abnormalities (Codes 1301-1370)

Troubleshooting guide for low, high, and intermediate pressure abnormalities.

Troubleshooting Refrigerant Level Errors (Codes 1500-1501)

Steps to diagnose and resolve issues related to overcharged or lacked refrigerant.

Troubleshooting Suction Pressure and Water Leaks (Codes 1505-2503)

Troubleshooting for suction pressure, water leaks, drain pump, and float switch issues.

Troubleshooting Power Supply and Phase Errors (Codes 4103-4115)

Steps to resolve reverse phase and power supply sync signal abnormalities.

Troubleshooting Fan Speed and Voltage Errors (Codes 4116-4200)

Guide for troubleshooting fan speed abnormalities and VDC sensor/circuit errors.

Troubleshooting Voltage and Overload Protection Errors (Codes 4220-4250)

Troubleshooting for bus voltage, radiator overheat, overload, and IPM alarm errors.

Troubleshooting Cooling Fan Errors (Code 4260)

Steps to diagnose and resolve cooling fan abnormalities.

Troubleshooting IPM Alarm and Overload Protection (Codes 4250-4240)

Troubleshooting for IPM alarm, bus voltage, and overload protection issues.

Troubleshooting Thermal Sensor Errors (Codes 5101-5112)

Guide for troubleshooting various thermal sensor errors related to different components.

Troubleshooting Sensor Abnormalities (Codes 5201-5301)

Troubleshooting for pressure sensor and IAC sensor/circuit abnormalities.

Troubleshooting IAC Sensor and Model Mismatch Errors (Codes 5301, 7130)

Troubleshooting for IAC sensor errors and issues with connecting different indoor models.

Troubleshooting Communication Errors (Codes 6600-6602)

Guide for resolving communication errors like multiple addresses and transmission processor issues.

Troubleshooting Transmission Line Errors (Codes 6602-6603)

Troubleshooting for transmission processor and bus-busy errors, including wave shape analysis.

Troubleshooting Transmission Processor Communication Errors (Code 6606)

Steps to resolve communication errors between transmission processors.

Troubleshooting No ACK Errors (Single System) (Code 6607)

Troubleshooting steps for "No ACK error" in single refrigerant systems.

Troubleshooting No ACK Errors (Plural Systems) (Code 6607)

Troubleshooting "No ACK error" for plural refrigerant systems and group operations.

Troubleshooting No ACK Errors (MELANS System) (Code 6607)

Troubleshooting "No ACK error" in systems connected with MELANS.

Troubleshooting System Errors (Codes 7100-7102)

Troubleshooting for system errors like total capacity, capacity code, and connected unit count.

Troubleshooting Address and Connection Errors (Codes 7105-7130)

Troubleshooting for address setting, connection number, remote control sensor, and model mismatch errors.

LED Monitor Display

Understanding the LED Monitor Display

Guide on how to interpret the LED indicators on the control circuit board for service monitoring.

SW1 Settings and LED Display Codes (PU(H)Y Models)

Table mapping SW1 settings to LED displays and remarks for PU(H)Y models.

SW1 Settings and LED Display Codes (PU(H)Y-P Models)

LED display codes and SW1 settings for PU(H)Y-P models.

SW1 Settings and LED Display Codes (PU(H)Y Data)

Table of SW1 settings and corresponding LED displays for various data points (THHS, HPS, etc.).

SW1 Settings and LED Display Codes (PU(H)Y Data Continued)

Further SW1 settings and LED displays for PU(H)Y data.

SW1 Settings and LED Display Codes (PU(H)Y Data Continued)

Further SW1 settings and LED displays for PU(H)Y data, including operation modes.

SW1 Settings and LED Display Codes (PU(H)Y Data - IC Temperatures)

SW1 settings and LED displays for IC room and liquid pipe temperatures.

SW1 Settings and LED Display Codes (PU(H)Y Data - Gas Pipe Temperatures)

SW1 settings and LED displays for IC gas pipe temperatures.

SW1 Settings and LED Display Codes (PU(H)Y Data - SH/SC)

SW1 settings and LED displays for SH and SC values.

SW1 Settings and LED Display Codes (PU(H)Y Data - Operation Mode)

SW1 settings and LED displays for operation mode and filter status.

SW1 Settings and LED Display Codes (PURY-P Models)

SW1 settings and LED displays for PURY-P models, including error codes and operation modes.

SW1 Settings and LED Display Codes (PURY-P Data)

Table showing SW1 settings and corresponding LED displays for PURY-P data.

SW1 Settings and LED Display Codes (PURY-P Data - TH Data)

SW1 settings and LED displays for TH data on PURY-P models.

SW1 Settings and LED Display Codes (PURY-P Data - αOC, Hz)

SW1 settings and LED displays for αOC, Hz, and calibration data.

SW1 Settings and LED Display Codes (PURY-P Data - Operation Mode)

SW1 settings and LED displays for operation mode and branch number for PURY-P models.

Preparation, Repairs, and Refilling

Locating Leaks - Extension Piping/Indoor Units (Cooling)

Procedure for finding refrigerant leaks in extension piping or indoor units during cooling.

Locating Leaks - Piping/Indoor Units (Heating)

Procedure for finding refrigerant leaks in piping or indoor units during heating.

Locating Leaks - Outdoor Unit (Heating)

Steps to locate and repair refrigerant leaks in the outdoor unit during heating.

Refrigerant Composition Check

Checking Refrigerant Composition for PURY Models

Flow chart and notes for checking and calibrating refrigerant composition (αOC) for PURY models.

Refrigerant Composition Check Notes and Calibration

Detailed notes and calibration procedures for checking refrigerant composition (αOC).

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