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Mitsubishi Electric PUY-A30NHA7 User Manual

Mitsubishi Electric PUY-A30NHA7
120 pages
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1
SERVICE MANUAL
CONTENTS
1. REFERENCE MANUAL ································· 2
2. SAFETY PRECAUTION ································· 2
3. FEATURES ····················································· 7
4. SPECIFICATIONS ·········································· 8
5. DATA ····························································· 10
6. OUTLINES AND DIMENSIONS ··················· 14
7. WIRING DIAGRAM ······································ 17
8. WIRING SPECIFICATIONS ·························· 20
9.
REFRIGERANT SYSTEM DIAGRAM
············· 21
10. TROUBLESHOOTING ·································· 24
11. EASY MAINTENANCE FUNCTION·············· 84
12. FUNCTION SETTING ··································· 87
13.
MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER
·····95
14. DISASSEMBLY PROCEDURE ··················· 104
R410A
Outdoor unit
[Model Name]
PUZ-A12NKA7
PUZ-A18NKA7
PUZ-A24NHA7
PUZ-A30NHA7
PUZ-A36NKA7
PUZ-A42NKA7
PUZ-A12NKA7-BS
PUZ-A18NKA7-BS
PUZ-A24NHA7-BS
PUZ-A30NHA7-BS
PUZ-A36NKA7-BS
PUZ-A42NKA7-BS
PUY-A12NKA7
PUY-A18NKA7
PUY-A24NHA7
PUY-A30NHA7
PUY-A36NKA7
PUY-A42NKA7
PUY-A12NKA7-BS
PUY-A18NKA7-BS
PUY-A24NHA7-BS
PUY-A30NHA7-BS
PUY-A36NKA7-BS
PUY-A42NKA7-BS
[Service Ref.]
PUZ-A12NKA7
PUZ-A18NKA7
PUZ-A24NHA7
PUZ-A30NHA7
PUZ-A36NKA7
PUZ-A42NKA7
PUZ-A12NKA7-BS
PUZ-A18NKA7-BS
PUZ-A24NHA7-BS
PUZ-A30NHA7-BS
PUZ-A36NKA7-BS
PUZ-A42NKA7-BS
PUY-A12NKA7
PUY-A18NKA7
PUY-A24NHA7
PUY-A30NHA7
PUY-A36NKA7
PUY-A42NKA7
PUY-A12NKA7-BS
PUY-A18NKA7-BS
PUY-A24NHA7-BS
PUY-A30NHA7-BS
PUY-A36NKA7-BS
PUY-A42NKA7-BS
PUZ-A12/18NKA7
PUY-A12/18NKA7
PARTS CATALOG (OCB636)
Notes:
•Thismanualdescribesservice
dataoftheoutdoorunitsonly.
RoHScompliantproductshave
<G> markonthespecname
plate.
SPLIT-TYPE,HEATPUMPAIRCONDITIONERS
SPLIT-TYPE,AIRCONDITIONERS
February 2017
No. OCH636
REVISED EDITION-A
Revision:
CorrectedtheSHFvaluein
"5-4.STANDARDOPERATION
DATA"inREVISEDEDITION-A.
Somedescriptionshavebeen
modified.
OCH636 isvoid.

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Questions and Answers:

Mitsubishi Electric PUY-A30NHA7 Specifications

General IconGeneral
BrandMitsubishi Electric
ModelPUY-A30NHA7
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Precautions for Service

Repair Service Preparation Steps

Guidelines for preparing tools, protectors, and ensuring adequate ventilation before service.

Safety Precautions During Repair

Instructions for safe practices during repair, including handling electrical parts and refrigerants.

Refrigerant Handling Cautions for R410A

R410A Specific Tools and Equipment

List of essential tools required for working with R410A refrigerant.

Specified Refrigerant Usage Only

Mandatory use of only the specified refrigerant to prevent hazards and equipment failure.

Refrigerant Piping Work Cautions

Flare Cutting and Flare Nut Dimensions for R410A

Details on specific flare cutting and flare nut dimensions for R410A.

Low Ambient Cooling Precautions

Low Ambient Cooling Operational Guidelines

Specific instructions for operating the unit in low ambient temperatures.

Operational and Technical Data

Refrigerant Charge Capacity Data

Table showing refrigerant charge amounts for various piping lengths and models.

Standard Operation Data

Standard Operation Data: Heat Pump Mode

Detailed operational data for heat pump mode, including temperatures and pressures.

Standard Operation Data: Cooling Only Mode

Detailed operational data for cooling-only mode, including temperatures and pressures.

Wiring Diagrams

Wiring Specifications

Refrigerant System Diagrams

Refrigerant Handling and Test Run Procedures

Refrigerant Collecting (Pump Down) Procedure

Procedure for collecting refrigerant before moving the unit.

Refrigerant Pipe Airtight Testing Method

Method for testing the airtightness of refrigerant pipes using pressure.

Test Run Procedure: Start and Finish

Steps to initiate and conclude the test run operation.

Troubleshooting Guide

Troubleshooting: Reoccurring vs. Non-Reoccurring Issues

Guidance on actions based on whether a trouble is reoccurring or not, and check code status.

Test Run Pre-Checkpoints

Essential checks to perform before starting a test run.

Test Run Procedure: Wired Remote Controller

Error Information Display and Reset

Checking Error Information and History

Procedure to view and delete error history records from the remote controller.

Test Run Procedure: IR Wireless Remote Controller

Self-Diagnosis Procedure

Self-Diagnosis Operation Steps

Step-by-step guide for performing self-diagnosis using the remote controller.

Resetting Error History via Self-Diagnosis

Procedure to reset error history during self-diagnosis, including confirmation.

Remote Controller Check Function

Self-Diagnosis Action Table for Power-On Issues

Troubleshooting: Abnormalities During Operation

Troubleshooting Code U1: High Pressure Switch

Abnormalities related to the high-pressure switch (63H) operating during compressor operation.

Troubleshooting Code U2: High Discharge/Surface Temp.

Issues related to high discharge or compressor surface temperatures detected by thermistors.

Troubleshooting Code U3: Outdoor Temp. Thermistor Open/Short

Detection of open or short circuit in outdoor unit temperature thermistors TH4 and TH33.

Troubleshooting Code U4: Multiple Outdoor Thermistor Issues

Detection of open or short circuits in various outdoor unit thermistors.

Troubleshooting Code U5: Heat Sink Temperature

Abnormalities detected when the heat sink thermistor (TH8) reads specific temperatures.

Troubleshooting Code U6: Power Module Issues

Abnormalities detected in the power module, particularly related to overcurrent.

Troubleshooting Code U8: Outdoor Fan Motor Speed

Issues detected with the outdoor fan motor's rotational frequency during DC operation.

Troubleshooting Code UF: Compressor Overcurrent (Locked)

Detection of compressor overcurrent or locked state within 30 seconds of starting.

Troubleshooting Code UH: Current Sensor Error

Error detected by the current sensor, indicating abnormal input current.

Troubleshooting Code UL: Low Pressure Conditions

Conditions indicating low pressure, potentially due to refrigerant shortage or blockages.

Troubleshooting Code UP: Compressor Overcurrent Interruption

Detection of compressor overcurrent after starting operation for 30 seconds.

Troubleshooting Code U9: Voltage and Current Errors

Detailed error codes related to overvoltage, undervoltage, and current errors in the power circuit.

Troubleshooting: Room Temperature Thermistor Error (P1)

Errors related to the indoor room temperature thermistor (P1).

Troubleshooting: Pipe Temperature Thermistor Errors (P2, P9)

Errors related to indoor pipe temperature thermistors (P2, P9).

Troubleshooting: Drain Sensor/Float Switch Errors (P4)

Errors related to the drain sensor or float switch connector (P4).

Troubleshooting: Indoor Drain Overflow Protection (P5)

Errors related to indoor drain overflow protection (P5).

Troubleshooting: Freezing/Overheating Protection (P6)

Errors related to freezing in cooling or overheating in heating protection (P6).

Troubleshooting: Pipe Temperature Abnormality (P8)

Errors related to pipe temperature abnormalities (P8).

Troubleshooting: Indoor Controller Board Abnormality (Fb)

Errors related to the indoor controller board itself (Fb).

Troubleshooting: Indoor Fan Motor Trouble (Pb)

Issues related to the indoor unit fan motor (Pb).

Troubleshooting: Remote Controller Board Abnormality (E1/E2)

Errors related to the remote controller board (E1/E2).

Troubleshooting: Communication and M-NET Errors

Troubleshooting Code E0/E4: Remote Controller Communication Error

Errors related to normal transmission or signal reception between remote controller and units.

Troubleshooting Codes E1/E2: Remote Controller Control Board

Issues with reading non-volatile memory or clock function of the remote controller's control board.

Troubleshooting Codes E3/E5: Remote Controller Signal Errors

Errors indicating abnormal transmission or reception of signals between remote controller and indoor unit.

Troubleshooting Code E6: Indoor/Outdoor Communication Signal Error

Error when indoor controller board fails to receive signals from outdoor unit or other indoor units.

Troubleshooting Code E7: Indoor/Outdoor Communication Transmitting Error

Error when indoor unit fails to transmit signals to the outdoor unit.

Troubleshooting Code E8: Outdoor Unit Signal Receiving Error

Error when outdoor controller board cannot receive signals normally from indoor unit or other units.

Troubleshooting Code E9: Outdoor Unit Transmitting Error

Error when outdoor unit fails to transmit signals to indoor unit or other units.

Troubleshooting Code Ed: Serial Communication Error

Errors indicating defective serial communication between outdoor controller and power boards or M-NET.

Troubleshooting Code PL: Abnormal Refrigerant Circuit

Issues with the refrigerant circuit, such as 4-way valve malfunction or blockages.

M-NET Communication Errors

Troubleshooting Common Operational Problems

Troubleshooting: Remote Controller Display Not Working

Steps to diagnose and fix issues where the remote controller display is blank or unresponsive.

Troubleshooting: Reduced Cooling Capacity

Addressing reduced cooling performance despite normal display, often due to refrigerant or filter issues.

Troubleshooting: Reduced Heating Capacity

Addressing reduced heating performance despite normal display, often due to refrigerant or valve issues.

Remote Controller 'PLEASE WAIT' Symptom Diagnosis

Remote Controller Display Blank Symptom Diagnosis

Remote Controller Display Blank Symptom Diagnosis (Continued)

Customer Call Troubleshooting Guide

Troubleshooting: Unit Does Not Operate

Addressing customer calls where the unit is completely unresponsive.

Troubleshooting: Blower Operation Issues

Insufficient Cooling or Heating Performance

Addressing insufficient cooling or heating, often related to set temperature or airflow.

Troubleshooting: Airflow Direction Issues

Component Inspection Procedures

Outdoor Controller Circuit Board Check Method

Outdoor Controller Circuit Board Check (Continued)

Power Circuit Board Check Method

Power Circuit Board Check (Continued)

DC Fan Motor and Outdoor Controller Board Check

Troubleshooting: Outdoor Fan Not Rotating

Diagnosing why the outdoor fan motor does not rotate, checking power supply and wiring.

Component Resistance and Thermistor Charts

Linear Expansion Valve (A12-30) Operation and Checks

Linear Expansion Valve (A36-42) Operation and Checks

Emergency Operation Procedures

Conditions for Emergency Operation

Identifies check codes and conditions that enable emergency operation.

Emergency Operation Cautions and Requirements

Important checks and warnings before and during emergency operation.

Steps for Initiating Emergency Operation

Step-by-step instructions to activate emergency operation mode.

Steps for Releasing Emergency Operation

Procedure to safely exit emergency operation mode and return to normal.

Emergency Operation Data Parameters

Test Point Diagrams for Circuit Boards

Outdoor Controller Circuit Board Test Points

Diagrams showing test points on the outdoor controller circuit board for voltage and resistance checks.

Outdoor Controller Circuit Board Component Layout

Outdoor Power Circuit Board Component Layout

Outdoor Power Circuit Board Component Layout (Continued)

Switches, Connectors, and Jumpers Functions

Special Functions: Low-Noise and Demand Control

Outdoor Unit Inspection Display Codes and Error Details

Abnormal Operation Display Codes

Lists abnormal conditions indicated by LED patterns and check codes on the outdoor unit.

Troubleshooting: Outdoor Unit Error Codes (U, P, F)

Details on errors U1-U8, UF, UH, UL, UP, P1, P2, P9, P4, P5, P6, P8, Fb, Pb, E1, E2.

Troubleshooting: Communication and M-NET Errors (E0-E9, EF, Ed)

Details on errors E0-E9, EF, Ed related to communication and M-NET.

Initial Settings for Refrigerant Leakage Detection

Monitoring Operation Data via Remote Controller

Disassembly Procedures

Disassembly: Compressor (MC) Removal

Detailed steps for removing the compressor.

Monitoring Operation Data Steps

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