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Mitsubishi K3G User Manual
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269
673
2313
E
2
Table of Contents
Valve Clearances
2
Tightening Torque
3
Tightening Torque and Sealant
4
Sectional Views of Engine
5
Specifications
8
Maintenance
9
Engine Oil and Oil Filter
9
Oil Level Gauge
9
Oil Filter
10
Engine Oil Replacement
10
Oil Filter Replacement
10
Cylinder Head Bolt Re-Tightening
11
Valve Clearance Adjustment
11
Fan Belt Adjustment
12
Fuel Injection Timing Adjustment
12
Fuel System Air Bleeding
13
Fuel Filter Replacement
14
Idle Speed Adjustment
15
Nozzle Inspection
16
Compression Pressure Test
17
Nozzle Leak Test
17
Preparation of Test
17
Hard Starting
19
Knocking
20
Overheat
21
Excessive Black Smoke
22
Irregular Idling
23
Poor Performance
24
Engine Proper
25
Rocker Arm and Rocker Shaft
28
Inlet and Exhaust Manifold
31
Valve and Valve Spring
32
Inspection and Repair
34
Valve Refacing
34
Valve Stem End Refacing
34
Valve Spring Inspection
34
Cylinder Head
36
Valve Guide Replacement
39
Valve Seat Refacing
39
Gear Case
41
Timing Gear
44
Timing Gear Assembly
46
Camshaft
47
Valve Camshaft Removal
48
Pump Camshaft Removal
48
Piston and Connecting Rod
51
Piston Ring Gap Inspection
52
Piston Ring-To-Groove Clearance Inspection
53
Piston Ring-To-Groove Clearance
53
Connecting Rod Big End Bearing Inspection
53
Connecting Rod Small End Bush Replacement
54
Crankshaft and Flywheel
57
Crankshaft Wear Inspection
59
Grounding Crankshaft to Undersize
59
Crankshaft Oil Clearance Inspection
60
Crankshaft Rear Oil Seal Replacement
60
Installation
61
Cylinder Block
62
Honing Cylinders
64
Camshaft Front Bush Replacement
65
Pressing- in of Idle Gear Shaft
65
Lubrication
66
Oil Pump and Oil Filter
68
Fuel System
70
General
71
Fuel Injection Pump
74
Inspection on the Engine
74
Injection Pump Disassembly
75
Injection Nozzle
78
Fuel Filter
83
Fuel Pump
85
Governor Parts
89
Cooling System
91
Fan and Fan Belt
94
Fan Belt Inspection
94
Fan Inspection
94
Water Pump
95
Thermostat
96
Water Temperature Gauge Unit
97
Thermo Switch Inspection
97
Thermo Unit Inspection
97
Air Cleaner
99
Electrical System
101
Wiring Diagram
104
Starter
107
Starter Assembly Inspection
108
Magnetic Switch
109
Attraction Test
109
Holding Test
109
Return Test
109
Magnetic Switch Inspection
111
Armature Inspection
112
Brush Holder
112
Field Coil Inspection
112
Pinion Shaft End Play Adjustment
113
Alternator
114
Alternator Inspection on Engine
116
Inspection of Alternator Separate from Regulator
116
Diode Inspection
117
Regulating Voltage Inspection
118
Output Inspection
118
Stator Coil Inspection
122
Alternator Assembly
123
Regulator
124
Glow Plugs
125
Key-Off Stop System
126
Control Timer Specification
126
Wire Identification Color
126
Solenoid for Key-Off Stop
126
Solenoid Installation
127
Auto-Flow Timer System
128
Glow Timer Specifications
128
Glow Relay Specifications
129
Periodic Service Chart
132
Sealant
145
Special Tools
146
Reference
147
Comparison between Swirl Chamber Type and Direct Injection
148
4
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Mitsubishi K3G Specifications
General
Brand
Mitsubishi
Model
K3G
Category
Engine
Language
English
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