Mitsubishi K3G - Swirl vs. Direct Injection Engine Comparison

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Valve Clearances2
Tightening Torque3
Tightening Torque and Sealant4
Sectional Views of Engine5
Specifications8
Maintenance9
Engine Oil and Oil Filter9
Oil Level Gauge9
Oil Filter10
Engine Oil Replacement10
Oil Filter Replacement10
Cylinder Head Bolt Re-Tightening11
Valve Clearance Adjustment11
Fan Belt Adjustment12
Fuel Injection Timing Adjustment12
Fuel System Air Bleeding13
Fuel Filter Replacement14
Idle Speed Adjustment15
Nozzle Inspection16
Compression Pressure Test17
Nozzle Leak Test17
Preparation of Test17
Hard Starting19
Knocking20
Overheat21
Excessive Black Smoke22
Irregular Idling23
Poor Performance24
Engine Proper25
Rocker Arm and Rocker Shaft28
Inlet and Exhaust Manifold31
Valve and Valve Spring32
Inspection and Repair34
Valve Refacing34
Valve Stem End Refacing34
Valve Spring Inspection34
Cylinder Head36
Valve Guide Replacement39
Valve Seat Refacing39
Gear Case41
Timing Gear44
Timing Gear Assembly46
Camshaft47
Valve Camshaft Removal48
Pump Camshaft Removal48
Piston and Connecting Rod51
Piston Ring Gap Inspection52
Piston Ring-To-Groove Clearance Inspection53
Piston Ring-To-Groove Clearance53
Connecting Rod Big End Bearing Inspection53
Connecting Rod Small End Bush Replacement54
Crankshaft and Flywheel57
Crankshaft Wear Inspection59
Grounding Crankshaft to Undersize59
Crankshaft Oil Clearance Inspection60
Crankshaft Rear Oil Seal Replacement60
Installation61
Cylinder Block62
Honing Cylinders64
Camshaft Front Bush Replacement65
Pressing- in of Idle Gear Shaft65
Lubrication66
Oil Pump and Oil Filter68
Fuel System70
General71
Fuel Injection Pump74
Inspection on the Engine74
Injection Pump Disassembly75
Injection Nozzle78
Fuel Filter83
Fuel Pump85
Governor Parts89
Cooling System91
Fan and Fan Belt94
Fan Belt Inspection94
Fan Inspection94
Water Pump95
Thermostat96
Water Temperature Gauge Unit97
Thermo Switch Inspection97
Thermo Unit Inspection97
Air Cleaner99
Electrical System101
Wiring Diagram104
Starter107
Starter Assembly Inspection108
Magnetic Switch109
Attraction Test109
Holding Test109
Return Test109
Magnetic Switch Inspection111
Armature Inspection112
Brush Holder112
Field Coil Inspection112
Pinion Shaft End Play Adjustment113
Alternator114
Alternator Inspection on Engine116
Inspection of Alternator Separate from Regulator116
Diode Inspection117
Regulating Voltage Inspection118
Output Inspection118
Stator Coil Inspection122
Alternator Assembly123
Regulator124
Glow Plugs125
Key-Off Stop System126
Control Timer Specification126
Wire Identification Color126
Solenoid for Key-Off Stop126
Solenoid Installation127
Auto-Flow Timer System128
Glow Timer Specifications128
Glow Relay Specifications129
Periodic Service Chart132
Sealant145
Special Tools146
Reference147
Comparison between Swirl Chamber Type and Direct Injection148

Mitsubishi K3G - Swirl vs. Direct Injection Engine Comparison

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