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Mitsubishi S4S

Mitsubishi S4S
93 pages
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July 2009
Pub. No. 99610-29120
The operator and supervisor are requested to read this Oper-
ation and Maintenance Manual carefully before operating the
engine or conducting inspection and maintenance.
Never operate the engine or conduct maintenance work with-
out completely understanding this manual.
OPERATION &
MAINTENANCE MANUAL
199610-2912 0

Table of Contents

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Mitsubishi S4S Specifications

General IconGeneral
BrandMitsubishi
ModelS4S
CategoryEngine
LanguageEnglish

Summary

Introduction

Foreword Topics

Limited Warranty

Details the terms and conditions of the warranty provided by Mitsubishi Heavy Industries, Ltd.

Emission Warranty

Outlines warranty coverage for engine emission control systems per U.S. EPA regulations.

California Emission Control Warranty Statement

Explains warranty rights and obligations for engines meeting California emission standards.

Warranty Coverage Details

Specifies warranty periods and conditions for engine components and emission-related parts.

Warranted Parts List

Lists components covered under the emission control system warranty.

Important Information

Provides crucial safety, operational, and manual usage guidelines for the engine.

Warning Indication

Explains the meaning of danger, warning, and caution symbols used in the manual.

Units of Measurement and Abbreviations

Defines measurement units and common abbreviations used in the manual.

Chapter 1 Basic Safety Precautions

Fire and Explosions Safety

Guidelines to prevent fires and explosions from fuel, oil, and electrical hazards.

Clearance from Moving Parts

Instructions for staying clear of rotating and moving engine components during operation.

Exhaust Fume Poisoning Prevention

Precautions for operating the engine in well-ventilated areas to avoid exhaust fumes.

Falling Down Hazards

Safety measures for lifting, climbing, and working at heights around the engine.

Noise and Burn Protection

Recommendations for ear protection and avoiding burns from hot engine parts.

Fuel, Oil, and Coolant Handling

Safe practices for handling fuel, engine oil, and LLC, including disposal.

Abnormality Occurrence Procedures

Actions to take when engine abnormalities like overheating or low oil pressure occur.

Battery Safety

Correct procedures for handling and servicing the engine battery.

General Operational Cautions

Important warnings regarding engine modification, work safety, and operational limits.

Chapter 2 Name of Parts

Engine External Diagrams

Illustrations identifying external components of various engine models.

Equipment and Instruments

Description and function of key equipment like starter switch and gauges.

Chapter 3 Operation

Pre-Operation Checks

Essential inspections before starting the engine, including external, fuel, oil, and coolant levels.

Starting and Warm-up Procedures

Steps for starting the engine, warm-up operation, and checking oil pressure.

Engine Operation Cautions

Guidelines for safe and efficient engine operation, including break-in and warning against overload.

In-Operation Inspection

Checks to perform during engine operation, such as for leaks, noises, and instrument readings.

Stopping Procedures

Correct methods for stopping the engine, including cooling operation and post-stop inspection.

Chapter 4 Fuel

Recommended Fuel Specifications

Details on the type of diesel fuel and its properties required for engine operation.

Fuel Handling Procedures

Instructions for storing, filling, and handling fuel to prevent contamination and fires.

Chapter 5 Engine Oil

Recommended Engine Oil and Viscosity Selection

Guidance on selecting the appropriate engine oil and viscosity based on ambient temperature.

Engine Oil Handling and Properties

Safe handling practices and definitions of key engine oil properties and deterioration mechanisms.

Service Limits for Engine Oil

Criteria for determining engine oil replacement based on analyzed properties.

Chapter 6 Coolant

Recommended Water Quality for Coolant

Standards for water quality to be used in the engine cooling system.

Long Life Coolant (LLC) Information

Details on genuine and other brand LLCs, their specifications, and handling precautions.

LLC Maintenance and Concentration

Guidelines for LLC replacement intervals, concentration, and importance in the cooling system.

LLC Abnormalities

Examples of problems caused by specific types or degradation of LLC additives.

Chapter 7 Maintenance Schedule

How to Use the Maintenance Schedule

Explanation of how to interpret and follow the recommended maintenance intervals.

Chapter 8 Periodic Inspection and Maintenance Procedures

Basic Engine Checks

Inspection and adjustment of belts and belt tension.

Fuel System Maintenance

Procedures for draining water from the fuel tank and filter, and bleeding air from the system.

Fuel Filter Replacement

Steps for replacing fuel filters for in-line and distributor type injection pumps.

Lubricating System Service

Procedures for engine oil and oil filter replacement, draining, and refilling.

Cooling System Service

Steps for changing, draining, cleaning, and refilling the engine coolant.

Air and Exhaust System Checks

Checking the air cleaner, turbocharger, pre-cleaner, and air cleaner element.

Electrical System Inspection

Inspection procedures for the battery, starter, and alternator.

Chapter 9 Long-Term Storage

Long-Term Storage Procedures

Methods for storing the engine in non-operable or operable conditions for extended periods.

Engine Preparation and Maintenance During Storage

Steps for preparing the engine for storage and periodic maintenance during storage.

Using the Engine After Storage

Instructions for preparing and starting an engine that has been stored.

Chapter 10 Transportation

Lifting the Engine Safely

Guidelines for safely lifting the engine using appropriate equipment and considering its center of gravity.

Chapter 11 Troubleshooting

General Precautions and Work Safety

General advice for troubleshooting, contamination prevention, parts handling, and work safety.

Starting Problems Diagnosis

Troubleshooting steps for the starter not cranking or engine failing to start.

Performance and Smoke Issues

Diagnosing and resolving issues like output decrease and abnormal exhaust smoke.

Consumption and Temperature Issues

Addressing high fuel/oil consumption and engine overheating or low oil pressure.

Fuel Run-Out Procedures

Steps to restart the engine after it has run out of fuel, including bleeding the system.

Chapter 12 Main Specifications

Engine Model Specifications

Detailed specifications for S4S, S4S-DT, S6S, and S6S-DT engine models.

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