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General| Engine Model | S4E |
|---|---|
| Cylinders | 4 |
| Aspiration | Naturally Aspirated |
| Fuel System | Indirect injection |
| Cooling System | Water-cooled |
| Engine Type | 4-stroke |
Defines the meaning and usage of NOTES, CAUTIONS, and WARNINGS in the manual for critical instructions.
Provides a schedule for periodical servicing and general engine information.
Introduces the engine's overall structure and purpose.
Illustrates the engine's left-side, right-side, longitudinal, and transverse cross-sections.
Details the engine's technical specifications, dimensions, and performance data.
Presents engine performance curves for output, torque, and fuel consumption.
Describes the engine's crankcase, its construction, and bearing types.
Explains the cylinder head's construction, precombustion chambers, and gasket.
Details components like crankshaft, flywheel, ring gear, pistons, and connecting rods.
Covers the timing gears, camshaft, tappets, and valve timing.
Explains the engine's lubrication system, including oil pump and strainer.
Details the fuel circuit, feed pump, filter, injection pump, and governor.
Describes the cooling system components like radiator, water pump, and thermostat.
Covers the starter motor, alternator, and regulator unit specifications.
Covers general engine inspection, valve clearance, and fan belt tension.
Details the procedure for checking and adjusting valve clearance.
Explains how to inspect the crankcase for cracks, wear, and flatness.
Covers inspection of cylinder sleeves for wear and procedures for replacement.
Details inspection of main bearings for wear, damage, and radial clearance.
Covers inspection of tappets and tappet holes for wear and clearance.
Explains inspection of camshaft holes for wear and damage.
Covers inspection of valves, valve seats, and replacement procedures.
Details inspection of rocker arms and shafts for wear and clearance.
Covers inspection of crankshaft journals and crankpins for wear and runout.
Explains inspection of pistons, rings, and clearance in the bore.
Details inspection of connecting rods for alignment and big-end bearings.
Covers inspection of the flywheel for friction surface flatness and runout.
Explains inspection of camshaft gear, injection pump gear, and idler gear.
Covers fuel filter and fuel feed pump inspection procedures.
Details inspection of pumping elements, delivery valves, and control rack.
Provides procedures for governor testing, adjustment, and characteristic curves.
Covers pre-stroke and beginning of injection timing adjustments.
Explains inspection of tappets, rollers, and their clearances.
Describes governor characteristics and adjustment procedures.
Outlines procedures for engine break-in, performance tests, and output tests.
Provides general tips for orderly and safe disassembly and reassembly procedures.
Details the removal and installation of rocker arms and rocker shaft assembly.
Covers the removal and installation procedures for the cylinder head.
Explains the removal and installation of timing gears.
Details the procedures for removing and installing the engine oil filter.
Covers the removal of the engine oil pump assembly.
Details the procedures for removing the water pump assembly.
Explains the separation and installation of the flywheel and ring gear.
Covers the removal and installation procedures for the starter motor assembly.
Details the removal, installation, and testing of injection nozzles.
Covers removal and installation of the injection pump and governor assembly.
Details the disassembly and reassembly of the fuel feed pump.
Outlines the steps for disassembling the RSV governor.
Provides detailed procedures for disassembling, inspecting, and reassembling the injection pump.
Covers disassembly of major engine components like oil pan and camshaft.
Details the removal and installation of the alternator and regulator unit.
Provides standard and repair limits for engine parts like pistons, connecting rods, and crankshaft.
Lists specified tightening torque values for various engine bolts and nuts.
Specifies sealers to be used for main bearing caps and side seals.
Diagnostic chart correlating complaints with possible causes and remedies.
Diagnostic chart for fuel system and injection quantity related issues.
Lists special tools and their corresponding applications.
Details tools for installing and removing valve guides.
Describes tools for installing and caulking valve seats.
Describes adaptor for test pressure gauge installation.
Details the idler shaft puller tool and its usage.
Describes the cranking handle for turning the crankshaft.
Describes the socket tool for tightening bolts on camshaft and rocker brackets.
Details the puller assembly for removing various gears and pulleys.
Describes the tool for fitting and removing piston rings.
Details the tool for removing and installing idler bushing.
Describes adaptors for idler and camshaft bushing removal/installation.
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