Mitsubishi MT160

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I I

FRONT

AXLE

AND

STEERING

SYSTEM

ISSION

SYSTEM

(Sliding gear type)

ION

SYSTEM

(Hydrostatic Transmission)

(Position Control)

Main Page

Index3
Table of Contents7
General Description9
Greasing Diagram20
Periodical Maintenance Services21
Lubrication Table22
Wiring Diagram23
Antifreeze24
Tightening Torque25
Serial Number Location25
Tractor Serial Number25
Engine Serial Number25
Sealant Selection Chart26
Engine System27
Table of Contents29
Frontal View31
Right-Hand Side View31
Left-Hand Side View31
Sectional Views32
Longitudinal View32
Transverse View33
Construction34
Cylinder Head Assembly34
- Cylinder Head Gasket34
- Valves and Valve Springs34
- Crankcase Ventilation System35
- Rocker Arms, Shaft and Stays35
- Crankshaft36
Cylinder Block Assembly36
- Flywheel and Ring Gear37
- Pistons, Piston Pins and Piston Rings37
- Connecting Rods37
- Front Plate and Gear Case37
- Camshaft and Timing Gears38
- Hydraulic Pump Gear38
- Fuel-Injection-Pump Camshaft38
- Oil Pan39
- Speedometer Driven Gear39
- Engine Services40
Engine Removal40
Engine Installation43
Piston Removal43
Piston Installation44
Water Pump Removal44
Cylinder Head Disassembly44
Cylinder Block Disassembly45
Cylinder Head46
Inspection46
- Valve Guides47
- Valve Seats47
- Valve Springs48
- Rocker Arms and Rocker Shaft48
- Cylinder Block48
- Timing Gears and Hydraulic Pump Gear51
- Main Bearings and Connecting-Rod Bearings51
- Tappets52
- Pushrods52
- Speedometer Driven Unit52
- Reassembly52
- Lubrication System59
- Engine Oil Infonnation59
- Oil Filter59
- Oil Pump60
- Oil Pressure Switch60
- Removal and Disassembly60
Reassembly61
Fuel System62
Description62
- Fuel Filter63
- Fuel Injection Pump63
- Injection Quantity Control63
- Smoke-Set Device64
- Ungleich Device64
- Resetting Ungleich Device and Starting Engine64
- Injection-Quantity Equalizing Adjustment65
- Delivery Valve65
- Injection Nozzles and Nozzle Holders65
- Disassembly65
- Nozzle Holders67
Inspection67
- Plunger and Barrel68
- Control Rack and Pinions69
- Injection Nozzles69
Reassembly69
- To Set the High Engine Speed, Proceed as Follows71
- Injection Nozzles and Nozzle Holder Assemblies71
- Governor System73
Description73
- Governor Weights Assembly74
- Governor Lever74
- Governor Spring74
- Needle Bearings74
Inspection74
Reassembly74
- Removal75
- Water Pump75
- Cooling System75
- Bypass Hose76
- Water Pump and Fan Belt76
- Thermo Switch76
- Thermostat76
Inspection76
Coolant Change77
Rust Inhibitors and Antifreeze Additives77
Air Cleaner Services79
- Periodical Maintenance Service Chart80
- Engine Maintenance Guide81
When to Overhaul81
Compression Pressure Test - How to Measure Compression Pressure82
Engine Diagnosis on the Basis of Compression Pressure Readings82
Engine Diagnosis on the Basis of Oil Consumption82
General Working Rules on Disassembling and Reassembling Steps82
- Troubleshooting84
- Starting Difficulties84
- Not Enough Output Power85
- Engine Oil Consumption Rate Is High85
- Abnonnal Sound or Noises86
- Engine Run Is Not Smooth87
- Specifications and Maintenance Standards88
- Engine Proper88
- Electrical System94
- Sealant Chart96
- Tightening Torque Chart96
Special Service Tools97
- Clutch System99
- Gu Tch Release Mechanism104
- Gutch Cover Assembly104
- Diaphragm Spring105
- Outch Disc105
- Operating Principles106
- Removing the Clutch107
- Removing the Release Bearing109
- Disassembling the Clutch Pedal110
- Disassembling the Clutch Release Shaft110
- Inspection and Maintenance112
- Reassembling the Clutch113
- Reassembling the Release Bearing113
- Reassembling the Clutch Housing114
- Reassembling the Clutch Pedal114
- Reassembling the Clutch Shifter114
- Reassembling the 4-Wheel Drive Shift Lever (Only for MT160/D and MT180/D)115
- Adjusting the C1U Tch Pedal116
- Free Play116
- Mounting the Engine117
- Clutch Slippage118
- Overheating118
- Shuddering When Starting118
- Specifications119
- Front Axle and Steering Linkage System121
- 4-Wheel Drive125
- Front Axle and Wheels125
- MID-PTO126
- Propeller Shaft126
- Front Axle127
- Removing the Universal Joints127
- Disassembling the Final Case128
- Disassembling the Front Axle128
- Disassembling the Yokes128
- Disassembling the Axle Housings129
- Disassembling the MID-PTO129
- Disassembling the Pinion Case129
- Disassembling the Wheel Shaft129
- Reassembling the Pinion Shaft130
- Adjusting the Pinion Shaft Cone Center131
- Adjusting the Backlash132
- Reassembling the Differential132
- Shim between Differential and Axle Housing B132
- Reassembling the Axle Housing133
- Reassembling the Gear Case and Final Case134
- Installing the Gear Case Assembly to Axle Housing135
- Installing the Knuckle Arm (or Tie Rod Arm)135
- Reassembling the Wheel Shaft137
- Installing the Tie Rod and Drag Link138
- Installing the Universal Joints138
- Removing the Steering Gearbox138
- Disassembling the Steering Gearbox139
- Reassembling the Steering Gearbox139
- Reassembling the Sector Shaft140
- Installing the Steering Gearbox141
- 2-Wheel Drive142
- Construction142
- Description142
  - Disassembling the Front Wheel Hubs143
  - Disassembling the Kingpins143
- Inspection144
  - Reassembling the Front Wheel Hubs144
  - Removing the Front Axle144
  - Reassembling the Front Axle145
  - Reassembling the Kingpins145
- 2-Wheel Drive147
- Steering Gearbox147
- Transmission System (Sliding Gear Type)149
- Construction151
- Description151
- Shifting Mechanism154
- Shift Patterns154
- Forward Speeds155
- Reverse Speeds156
- Power Take-Off156
- Final Cases157
- Removing the Transmission158
- Disassembling the Select Shaft160
- Disassembjing the Drive Shaft160
- Removing the Differential Gear Assembly161
- Disassembling the Countershaft161
- Disassembling the Reverse Shaft161
- Disassembling the PTO Shaft161
- Rear-Side Shaft Removal162
- Front-Side Shaft Removal162
- Disassembling the Differential Gear Assembly162
- Disassembling the Final Cases162
- Rear Wheel Shaft163
- Reassembly and Installation164
- Reassembling the Differential Gear Assembly164
- Measuring the Countershaft Cone Center for Shim Selection165
- How to Use the Two-Piece Special Tool165
- Shim Selection for Countershaft Gear Clearance166
- Reassembling the PTO Drive Shaft166
- Front-Side Shaft167
- Reassembling the PTO Shaft168
- Reassembling the Reverse Shaft168
- Reassembling the Countershaft169
- PTO Gear Tooth Alignment and Adjustment170
- Reassembling the MID-PTO170
- Installing the Main Shaft170
- Reassembling the Select Shaft171
- Installing the Differential Gear Assembly172
- Reassembling the Final Case173
- Disassembling the Speed Change Shifter175
- Reassembling the Speed Change Shifter176

Mitsubishi MT160 - Index

Table of Contents

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