© Mitsubishi Forklift Trucks 2013. All
© Mitsubishi Forklift Trucks 2013. All rights reserved.rights reserved. Revision: BRevision: B
Document ID: 615023Document ID: 615023
14 (244)14 (244)
PBV20N2 PBV20N2 Service Service ManualManual
d. d. affixes affixes a a permanent permanent and and readily readily visible visible label label to to the the truck truck stating stating the the manner manner inin
which the truck has which the truck has been modified or altered, together with the date of thebeen modified or altered, together with the date of the
modification or alteration and the name and address of the organization thatmodification or alteration and the name and address of the organization that
accomplished those tasks.accomplished those tasks.
•
• Switch off the truck's Switch off the truck's power before opening the cover of the motor compartment orpower before opening the cover of the motor compartment or
the electrical system.the electrical system.
•
•
Relieve all pressure in the air, Relieve all pressure in the air, oil or water oil or water systems before disconnecting orsystems before disconnecting or
removing any lines, fittings or related items. Release the residual pressure whenremoving any lines, fittings or related items. Release the residual pressure when
removing a pressurized device.removing a pressurized device.
•
• With sit-on trucks, dismount the seat for With sit-on trucks, dismount the seat for the duration of the service work.the duration of the service work.
•
• Before operating, lubricating or repairing the product, Before operating, lubricating or repairing the product, read all warning plates read all warning plates andand
decals on the truck.decals on the truck.
•
•
Do not use your hands to check for oil leaks.Do not use your hands to check for oil leaks.
•
• To avoid burns, pay attention to the To avoid burns, pay attention to the hot sections and hot fluids in hot sections and hot fluids in lines, tubes andlines, tubes and
compartments, even when the truck is idle or compartments, even when the truck is idle or off.off.
•• Only use clean oil in Only use clean oil in the hydraulic system.the hydraulic system.
•
• Repairs requiring welding should be performed only with Repairs requiring welding should be performed only with the appropriate referencethe appropriate reference
information and by personnel adequately trained and knowledgeable in weldinginformation and by personnel adequately trained and knowledgeable in welding
procedures. Determine the type of metal and select the correct welding procedureprocedures. Determine the type of metal and select the correct welding procedure
and electrodes, rods or wire to and electrodes, rods or wire to provide a weld metal strength equivalent at least toprovide a weld metal strength equivalent at least to
that of the parent metal.that of the parent metal.
•
• When welding, always disconnect the battery When welding, always disconnect the battery and electronic devices. Remove alland electronic devices. Remove all
paint from a 10 paint from a 10 cm radius from the welding point to cm radius from the welding point to avoid creating toxic gasesavoid creating toxic gases
during welding.during welding.
•
• Use proper lifting Use proper lifting procedures when removing any components.procedures when removing any components.
•
• Be careful when removing cover plates. Gradually remove the last two bolts Be careful when removing cover plates. Gradually remove the last two bolts or nutsor nuts
located at opposite ends of the cover or located at opposite ends of the cover or device. Before removing the last two boltsdevice. Before removing the last two bolts
or nuts completely, pry the cover or nuts completely, pry the cover loose to relieve any springs or loose to relieve any springs or other pressures.other pressures.
•
•
Be careful when removing filler caps, breathers and plugs on the Be careful when removing filler caps, breathers and plugs on the truck. Wrap a clothtruck. Wrap a cloth
around the cap or plug to prevent being sprayed or splashed by liquids underaround the cap or plug to prevent being sprayed or splashed by liquids under
pressure. Be aware that the danger of pressure. Be aware that the danger of being sprayed or splashed is always greaterbeing sprayed or splashed is always greater
immediately after stopping the truck, as the fluids are immediately after stopping the truck, as the fluids are very hot.very hot.
•
• Use only well-maintained tools. Also make sure that you use Use only well-maintained tools. Also make sure that you use the tools in a the tools in a properproper
way.way.
•
• Reinstall all fasteners with the same part Reinstall all fasteners with the same part number. If a replacement is needed, donumber. If a replacement is needed, do
not use a fastener of not use a fastener of lesser quality.lesser quality.
•• Do not damage wiring during the removal process. Do not reuse any damagedDo not damage wiring during the removal process. Do not reuse any damaged
wiring. When reinstalling, make sure the wiring does not come into wiring. When reinstalling, make sure the wiring does not come into contact with anycontact with any
sharp corners or hot parts. Place all wiring away from the oil pipe.sharp corners or hot parts. Place all wiring away from the oil pipe.
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