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Mitsubishi S16R-PTA-C User Manual
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6 COOLANT
Mitsubishi Diesel Engine S16R & S16R2 OPERATION & MAINTENANCE MANUAL
117
Pub. No. K29001-00320 Revision: 1
6
Wipe the surface of the prism and
daylight plate with water-soaked
soft facial tissue.
Fig. 6-14 LLC concentration measurement 6
116
118
Table of Contents
Fig. 1-1 Warning Labels and Their Locations Fig
6
Fig. 1-12 Measures in the Event of Environmental Fig
8
Fig. 1 Location of Nameplate
9
Table 1 Main Specifications
10
Fig. 1 Structure of Service Documents
15
Table of Contents
16
Table 1 List of Models
17
Safety
26
Table 1-1 Types and Meanings of Warning Terms
26
Table 1-2 Meanings of Symbols
27
Operation
33
Fuel
39
Engine Oil
40
Coolant
41
Scheduled Maintenance
42
Inspection and Maintenance
42
Long-Term Storage
51
Transportation
52
Troubleshooting
53
Fig. 1-2 Oil Pressure Switch
57
Fig. 1-3 Thermo Switch
57
Fig. 1-4 Oil Filter Alarm Switch
57
Fig. 1-5 Rotation Detection Pickup
57
Fig. 1-6 Lockout/Tagout (Example)
58
How to Set the Engine to Zero Energy State
59
Working Procedure in Dangerous Areas
59
Works in Dangerous Areas
59
Zero Energy State
59
Body Protection
60
Clothing
60
Fig. 1-7 Clothing
60
Fig. 1-8 Personal Protective Equipment
61
Personal Protective Equipment
61
Product-Specific Precautions
61
Surface Temperature
61
Use of Chemicals
61
Develop the Action Procedure to Obey in the Event of Emergency
62
Keep Everyone Informed about the Emergency Stop Procedure
62
Precautions on Additional Equipment
62
Water Heater
62
Emergency Stop Procedure
63
Fig. 1-9 Emergency Stop Procedure
63
Measures in the Event of Emergency
63
Emergency Stopping Devices Installed During Manufacturing the Generator
64
Fig. 1-10 Measures in the Event of Personal
65
Fig. 1-11 Measures in the Event of Property
65
Measures in the Event of Personal Injuries Resulting from this Engine
65
Measures in the Event of Property Damaging Disasters
65
Fig. 1-13 Measures in the Event of a Fire Disaster
66
Measures in the Event of a Fire Disaster Resulting from this Engine
66
Measures in the Event of Environmental Disaster
66
Measures in the Event of an Earthquake Disaster
67
Education and Training for Safety
68
Fig. 1-16 Education and Training for Safety
68
Occupational Health and Safety Management
68
Operation & Maintenance Manual - Understand and Obey
68
Dangerous and Hazardous Chemicals
69
Fig. 1-17 Dangerous and Hazardous Chemicals
69
Fig. 1-18 Noise
70
Noise
70
Fig. 1-19 Vibration
71
Fig. 1-20 to Maintain Cleanliness and Tidiness
71
To Maintain Cleanliness and Tidiness
71
Vibration
71
Communication with SME
72
Fig. 1-21 Risk of Fire
72
Fig. 1-22 Communication with SME
72
Risk of Fire
72
Engine - Outline
73
Names of Parts
73
S16R-Pta-C
74
S16R-Pta2-C
76
S16R-Ptaa2-C
78
S16R2-Ptaw-C
80
Protection System - Location
82
S16R-Pta-C
83
S16R-Pta2-C
84
S16R-Ptaa2-C
85
S16R2-Ptaw-C
86
Starting and Stopping Devices Installed During Manufacturing the Generator
87
Operation
88
Operation - Outline
88
Daily Check
89
Operational Environment - Check
89
Engine Exterior - Check
91
Engine Oil Level - Check
92
Fuel Control Link - Check
92
Fuel Tank Oil Level - Check
92
Pre-Operation Check
92
Battery - Check
93
Coolant Level - Check
93
Air Cleaner - Check for Clogging
94
Damper Temperature - Check
94
Fig. 3-1 Pre-Cleaner - Check for Clogging
94
Pre-Cleaner - Check for Clogging
94
Table 3-1 Limit Temperature of Damper
94
Air Direct Admission Starting - Check
95
Fig. 3-2 Manual Turning Gear - Check
95
Manual Turning Gear - Check
95
Air Motor Starting - Check
96
Engine Start-Up
97
Self Starter Motor Starting
97
Air Direct Admission Starting
98
Air Motor Starting
98
Fig. 3-3 Air Motor Muffler
98
Warm-Up Operation
99
Operation
100
Checking During Operation
101
Cooling Operation
102
Table 3-2 Checking During Operation
102
Table 4-1 Fuel Specifications
104
Fuel - Handling
105
Fuel - Refill
105
Fuel Quality Standard
106
Table 4-2 Fuel Properties Table (1/2)
106
Table 4-3 Fuel Properties Table (2/2)
107
Engine Oil
109
Engine Oil Grade
109
Engine Oil Viscosity
110
Fig. 5-1 Ambient Temperature and Engine Oil Viscosity
110
Handling Engine Oil
110
Coolant
111
Table 6-1 Water Quality Standard
111
Water to be Used
111
Coolant (LLC) - Handling
112
LLC to be Used
112
Coolant - MIX
113
LLC Concentration (Genuine LLC)
113
LLC Concentration in Coolant - Check
113
Maintenance of LLC
113
Replacement Period
113
Table 6-2 LLC Concentration
113
Fig. 6-1 Freezing Temperature of GLASSY
114
Fig. 6-2 Freezing Temperature of PG GLASSY
114
Fig. 6-3 Tool - Adjust 1
114
Fig. 6-4 Tool - Adjust 2
114
LLC Concentration in Coolant - Measure
114
Tool - Adjust
114
Fig. 6-5 Tool - Adjust 3
115
Fig. 6-6 Tool - Adjust 4
115
Measurement
116
Table 6-3 Scale Conversion Table
116
How to Use the Scheduled Maintenance
118
Scheduled Maintenance
118
Category of Scheduled Maintenance Chart
119
Rating Definition
120
Table 7-1 SME Generator Use Diesel Engine Rating Definition (1/2)
120
Table 7-2 SME Generator Use Diesel Engine Rating Definition (2/2)
121
Scheduled Maintenance for Continuous Use Engine
122
Table 7-3 Scheduled Maintenance for Continuous
122
Table 7-4 Scheduled Maintenance for Continuous
124
Table 7-5 Scheduled Maintenance for Continuous Use Engine (3/3)
124
Scheduled Maintenance for Emergency Use Engine
125
Table 7-6 Schedule Maintenance for Emergency
125
Table 7-7 Scheduled Maintenance for Emergency
126
Table 7-8 Scheduled Maintenance for Emergency
127
Table 7-9 Scheduled Maintenance for Emergency
128
Table 7-11 Scheduled Maintenance for Air Direct Admission Starting
130
Table 7-12 Scheduled Maintenance for Air Motor
130
Inspection and Maintenance
131
Inspection and Maintenance - General Information
131
Precautions for General Inspection and Maintenance
132
Inspection and Maintenance - Prepare
133
Inspection and Maintenance - Prepare (with Engine Switched ON)
133
Belt - Check
134
Engine Body - Check
134
Inspection and Maintenance - Prepare (with Engine Switched OFF)
134
Table 8-1 Type of Belt (V-Belt)
135
Table 8-2 Type of Belt (Ribbed Belt)
135
Belt Tension (Alternator) - Adjust
136
Table 8-3 Ribbed Belt Tensile Force
138
Damper - Check
139
Damper Temperature - Check
139
Table 8-4 Limit Temperature of Damper
139
Table 8-5 Types of Thermo Labels
140
Fuel System - Check
141
Fuel Tank - Check and Service
141
Fuel System - Bleed Air
142
Water Separator - Check and Service
145
Gauze Filter - Clean
146
Fuel Filter - Replace
147
Fuel Control Link - Check
150
Fuel Pipe - Check
152
Engine Oil System - Check
154
Engine Oil - Change
155
Table 8-6 Corresponding Equipment
155
Oil Filter - Replace
159
Bypass Oil Filter - Replace
161
Governor Oil Filter - Replace (Hydraulic Governor Spec)
161
Cooling System - Check
163
Oil Pipe - Check
163
Coolant - Change
164
Corresponding Equipment - Location
164
Table 8-7 Corresponding Equipment - Location
164
Cooling System - Bleed Air
171
Radiator Fins - Check and Clean (Radiator Spec)
172
Resin Fan Inspection (Specifications with Resin Fan)
173
Exhaust Muffler - Drain Water
174
Intake and Exhaust Systems - Check
174
Turbocharger - Check
174
Pre-Cleaner - Check and Service
175
Air Cleaner - Check and Service
176
Battery - Check
177
Electrical System - Check
177
Starter - Check (Self Starter Motor Starting)
177
Air Direct Admission Starting, Air Motor Starting - Check
178
Air Strainer - Drain Water and Clean
178
Alternator - Check
178
Starting Air Motor - Check (Air Motor Starting)
179
Starting Air Tank - Check and Service (Air Direct Admission Starting, Air Motor Starting)
179
Long-Term Storage
180
Storage - Prepare (Rust-Preventive Measure)
180
Storing Engine in Inoperable Condition
180
Maintenance During Storage
182
Restart after Storing
182
Storage
182
Storing Engine in Operable Condition
183
10 Transportation
184
Engine - Lift
184
Precautions on Transportation
184
11 Troubleshooting
187
Precautions on Troubleshooting
187
How to Troubleshoot
188
Starter Does Not Crank or Cranks Slowly, Resulting in Starting Failure
189
Table 11-1 Starter Does Not Crank or Cranks Slowly, Resulting in Starting Failure
189
Troubleshooting
189
Starter Cranks, but Engine Does Not Start
190
Table 11-2 Starter Cranks, but Engine Does Not Start
190
Output Shortage
191
Table 11-3 Output Shortage (1/2)
191
Exhaust Smoke Is White or Blue
192
Table 11-4 Output Shortage (2/2)
192
Table 11-5 Exhaust Smoke Is White or Blue
192
Exhaust Smoke Is Black or Dark Grey
193
Table 11-6 Exhaust Smoke Is Black or Dark Grey
193
Table 11-7 Exhaust Smoke Is Black or Dark Grey
194
Excessive Fuel Consumption
195
Table 11-8 Excessive Fuel Consumption
195
Excessive Engine Oil Consumption
196
Table 11-9 Excessive Engine Oil Consumption
196
Overheating
197
Table 11-10 Overheating
197
Engine Oil Pressure Drop
198
Table 11-11 Engine Oil Pressure Drop
198
Engine Stops
199
Table 11-12 Engine Stops
199
During Normal Operation, Thermo Switch Activated
200
Table 11-13 During Normal Operation, Thermo Switch Activated
200
12 After-Sales Service
201
Inquiry Counter
201
Parts that Reached the Supply Period
201
Supply of Performance Parts for Repair
201
Supply Period
201
When Requesting Repair
201
13 Disposal
202
Disposal Precautions
202
Engine Body - Disposal
204
Wastes Produced During Inspection and Maintenance
204
14 Appendix
205
Engine Oil
205
Engine Oil Quality Standards
206
Table 14-1 Engine Oil Quality Standards
206
Service Limit for Engine Oil Properties
207
Service Limits for Engine Oil
207
Engine Oil Service Limits for Emergency Use
208
Table 14-2 Engine Oil Properties
208
Table 14-3 Engine Oil Service Limits for Emergency Use
208
Coolant
209
LLC Quality Standard
209
Requirements for LLC
209
Table 14-4 LLC Specifications (1/3)
210
Table 14-5 LLC Specifications (2/3)
211
Table 14-6 LLC Specifications (3/3)
212
Characteristics of LLC Additives
213
Examples of Abnormalities Caused by LLC (Amine Type)
213
Necessity of LLC
213
Revision History
214
Checking after Stopping
103
Maintenance Operation
103
Stopping
103
Diesel Fuel
104
Fuel
104
Table 7-10 Scheduled Maintenance for Emergency
129
Scheduled Maintenance for Air Direct Admission Starting
130
Scheduled Maintenance for Air Motor Starting
130
5
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Mitsubishi S16R-PTA-C Specifications
General
Brand
Mitsubishi
Model
S16R-PTA-C
Category
Engine
Language
English
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