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Mitsubishi S16R2 Series User Manual

Mitsubishi S16R2 Series
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OPERATION &
OPERATION &
MAINTENANCE MANUAL
MAINTENANCE MANUAL
Shanghai MHI Engine co., Ltd.
Mitsubishi Heavy Industries
Engine & Turbocharger, Ltd.
License Production
Read this Operation & Maintenance Manual, and
conduct the engine operation, inspection and
maintenance only after sufficiently understanding
the description.
Please keep this Operation & Maintenance Manual
with the generator related manuals at a suitable
place for quick reference when needed.
CAUTION
Issued: July 2018 Pub. No. K29001-00320
Revision: 1

Table of Contents

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Mitsubishi S16R2 Series Specifications

General IconGeneral
Engine ModelS16R2 Series
Fuel TypeDiesel
AspirationTurbocharged and Intercooled
Rated Speed1500 or 1800 rpm
Cooling SystemLiquid-cooled

Summary

Important Information

Important Information: Safety

Safety of Work Practices

Essential safety practices for handling the engine and related equipment.

Important Information: Manual and Management

Managing Safety of Work

Key safety management criteria and operational rules for safe engine handling.

Warranty Provisions

Specifications - Check

Specifications - Check: Detailed

Specifications - Check: Generator Equipment

Specifications - Check: Protection Devices

Safety

General Safety Information and Warnings

Provides general safety info, warnings, and meanings of terms.

Warning Symbols and Labels

Explains warning symbols and importance of legible labels.

Safety: Handling and Locations

Handling Warning Labels

Guidelines for understanding and handling warning labels.

Safety: Rules and Emergencies

Obey/Prohibit Matters and Emergency Prep

Matters to obey/prohibit and preparations for emergencies.

Safety: Precautions

Precautions for Covers, Fire, Environment, PPE

Safety measures for covers, fire, environment, and PPE.

Safety: Devices and Battery

Protection Devices and Battery Safety

Safety guidelines for protection devices and the battery.

Safety: Labels and Auxiliary Facilities

Operation

Daily Checks and Operational Environment

Daily checks and operational environment assessment.

Operation: Pre-checks

Pre-operation Checks and Fuel Tank Level

Pre-operation checks including fuel tank level and engine exterior.

Operation: Fluid and Air Systems

Operation: Start-up and Warm-up

Engine Start-up and Warm-up

Procedures for starting the engine and warming it up.

Operation: Running Procedures

Operation: Cooling and Stopping

Fuel

Fuel Types and Handling Precautions

Information on fuel types and safety measures for handling fuel.

Fuel: Refill and Quality

Engine Oil

Engine Oil Selection and Grade

Guidance on selecting the correct engine oil and its grade.

Engine Oil: Viscosity and Handling

Coolant

Scheduled Maintenance

Inspection and Maintenance: General

General Inspection and Maintenance Precautions

General safety precautions before starting inspection and maintenance.

Inspection and Maintenance: Preparation

Inspection and Maintenance: Engine Body and Belts

Inspection and Maintenance: Belts and Dampers

Inspection and Maintenance: Fuel System

Inspection and Maintenance: Fuel System Service

Inspection and Maintenance: Fuel Filters and Control

Inspection and Maintenance: Fuel Pipes and Oil System

Inspection and Maintenance: Filters and Cooling

Inspection and Maintenance: Cooling System

Inspection and Maintenance: Fans and Exhaust

Inspection and Maintenance: Muffler and Pre-cleaner

Inspection and Maintenance: Air Cleaner and Electrical

Inspection and Maintenance: Air Starting Systems

Long-Term Storage

Long-Term Storage: Maintenance and Restart

Troubleshooting

Troubleshooting Precautions and General Approach

Precautions and a general methodology for troubleshooting engine problems.

Troubleshooting: Starting Failures

Starting Failure Troubleshooting

Steps for diagnosing and resolving starting failures.

Troubleshooting: Performance Issues

Performance Issues Troubleshooting

Troubleshooting for output shortage and exhaust smoke.

Troubleshooting: Smoke and Fuel

Smoke and Fuel Consumption Troubleshooting

Troubleshooting for exhaust smoke and high fuel consumption.

Troubleshooting: Oil and Overheating

Oil Consumption and Overheating Troubleshooting

Troubleshooting for excessive oil consumption and overheating.

Troubleshooting: Oil Pressure and Stops

Oil Pressure Drop and Engine Stops Troubleshooting

Troubleshooting for low oil pressure and engine stops.

Troubleshooting: Thermo Switch

Thermo Switch Activation Troubleshooting

Troubleshooting when the thermo switch activates during operation.

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