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Mitsubishi S16R2-PTAW User Manual

Mitsubishi S16R2-PTAW
120 pages
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September 2012
Pub. No. 99400-71100
The operator and supervisor are requested to read this Oper-
ation and Maintenance Manual carefully before operating the
engine or conducting inspection and maintenance.
Never operate the engine or conduct maintenance work with-
out completely understanding this manual.
OPERATION &
MAINTENANCE MANUAL
1

Table of Contents

Questions and Answers:

Mitsubishi S16R2-PTAW Specifications

General IconGeneral
Engine ModelS16R2-PTAW
Number of Cylinders16
Cylinder ArrangementV-type
Bore x Stroke170 mm x 180 mm
AspirationTurbocharged and aftercooled
Starting SystemElectric motor
Engine Type4-cycle, water-cooled
Fuel SystemElectronic control, common rail
Lubrication SystemForced lubrication
Cooling SystemWater-cooled

Summary

INTRODUCTION

FOREWORD

Warranty and Safety Information

Covers warranty terms, essential safety rules, and warnings for engine operation.

Technical References

Lists units, abbreviations, and standards used in the manual for reference.

Chapter 1 BASIC SAFETY PRECAUTIONS

Fire and Explosion Prevention

Precautions against fire hazards and explosions from fuel, oil, and gas.

Personal Safety and Hazard Avoidance

Emphasizes avoiding moving parts, fumes, noise, falls, and burns.

Fluid and Battery Handling

Safe handling and disposal of fuel, oil, coolant, and battery.

Chapter 2 NAME OF PARTS

Engine External Views

Detailed diagrams labeling engine components from front, rear, left, and right.

Control and Monitoring Instruments

Covers stop levers, solenoids, revolution pickup, and engine protection devices.

Maintenance Aids

Instructions for using the manual turning gear.

Chapter 3 OPERATION

Pre-Operation System Checks

Covers preparation of fuel, lubrication, cooling, and electrical systems.

Engine Operation and Control

Details test operation, normal operation, starting, stopping, and inspections.

Chapter 4 FUEL

Recommended Fuel and Specifications

Lists recommended fuels, their specifications, limits, and test methods.

Fuel Handling and Storage

Guidelines for safe fuel handling, storage, and refueling.

Chapter 5 ENGINE OIL

Recommended Oil Grade and Specifications

Specifies recommended engine oil grades, specifications, and selection criteria.

Engine Oil Handling and Service Limits

Safe handling practices, service limits, and replacement criteria for engine oil.

Engine Oil Properties Explained

Defines key engine oil properties like viscosity, base number, acid number, and insolubles.

Chapter 6 COOLANT

Water Quality and LLC Requirements

Specifies requirements for cooling water and Long Life Coolant (LLC).

LLC Maintenance and Concentration

Covers LLC replacement intervals and recommended concentration for temperature protection.

Coolant System Abnormalities

Details common abnormalities caused by LLC, like pitting and corrosion.

Chapter 7 MAINTENANCE SCHEDULE

How to Use Maintenance Schedule

Explains how to interpret and use the provided maintenance schedules effectively.

Periodic Maintenance Charts

Presents maintenance schedules for regular, emergency, and general-purpose engine use.

Chapter 8 PERIODIC INSPECTION AND MAINTENANCE PROCEDURES

Engine External and Belt Maintenance

Covers visual inspection of the engine exterior and belt system maintenance.

Fuel System Maintenance

Procedures for inspecting, cleaning, and replacing fuel filters and separators.

Lubrication and Cooling System Maintenance

Steps for changing engine oil, filters, and coolant.

Electrical System Maintenance

Procedures for checking the battery, starter, and alternator.

Chapter 9 LONG-TERM STORAGE

Engine Storage Preparation

Steps for preparing the engine for inoperable storage to prevent damage.

Engine Storage Maintenance and Re-commissioning

Covers maintenance during storage and procedures for resuming operation.

Chapter 10 TRANSPORTATION

Lifting Engine Safely

Safe procedures and precautions for lifting and handling the engine during transportation.

Chapter 11 TROUBLESHOOTING

General Precautions for Troubleshooting

Essential safety and preparatory steps before attempting any troubleshooting.

Common Engine Problems and Solutions

Addresses issues like starting failure, no start, output decrease, exhaust smoke, and fuel/oil consumption.

Overheating and Low Oil Pressure Issues

Diagnoses and provides solutions for engine overheating and low oil pressure problems.

Fuel System Issues

Guidance for restarting the engine after running out of fuel.

Chapter 12 MAIN SPECIFICATIONS

Engine Specifications Overview

Lists key technical specifications of the S16R2-PTAW engine model.

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