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Modine Manufacturing MPR Series User Manual

Modine Manufacturing MPR Series
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1MCP15-500.9
October, 2020
INSTALLATION AND SERVICE MANUAL
commercial packaged ventilation system units
model MPR (for units with 24 digit model numbers)
MCP15-500.9
5H0816400000
Inspection on Arrival
1. Inspect unit upon arrival. In case of damage, report it
immediately to transportation company and your local
factory sales representative.
2.
Check rating plate on unit to verify that power supply meets
available electric power at the point of installation.
3. Inspect unit upon arrival for conformance with description
of product ordered (including specifications where
applicable).
THIS MANUAL IS THE PROPERTY OF THE OWNER.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death, and could cause
exposure to substances which have been
determined by various state agencies to cause
cancer, birth defects or other reproductive
harm. Read the installation, operating and
maintenance instructions thoroughly before
installing or servicing this equipment.
WARNING
This unit contains R-410A high pressure
refrigerant. Hazards exist that could result in
personal injury or death. Installation,
maintenance, and service must only be
performed by an HVAC technician qualified in
R-410A refrigerant and using proper tools and
equipment. Due to much higher pressure of
R-410A refrigerant, DO NOT USE service
equipment or tools designed for refrigerants
other than R410A.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury, death or property
damage.
Be sure to read and understand the installation,
operation and service instructions in this manual.
Improper installation, adjustment, alteration,
service or maintenance can cause serious
injury, death or property damage.
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
Do not touch any electrical switch, do
not use any phone in your building.
• Leave the building immediately.
Immediately call your gas supplier from
a phone remote from the building.
Follow the gas suppliers instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
WARNING

Questions and Answers:

Modine Manufacturing MPR Series Specifications

General IconGeneral
BrandModine Manufacturing
ModelMPR Series
CategoryFan
LanguageEnglish

Summary

Special Precautions

Hazard Intensity Levels

Defines DANGER, WARNING, CAUTION, and IMPORTANT levels for hazard communication.

Safety Warnings and Precautions

Groups DANGER, WARNING, and CAUTION statements for safe operation and installation.

Unit Location and Clearances

Location Recommendations

Guidance on selecting the proper unit installation site considering various factors.

Combustible Material and Service Clearances

Specifies minimum clearances to combustible materials and for service access.

Roof Curb and Rigging Instructions

Roof Curb Installation

Guidelines and procedures for installing the optional roof curb.

General Rigging Instructions

Safety procedures for lifting and rigging the unit safely.

Unit and Duct Installation

Duct Design Recommendations

Provides guidelines for proper duct sizing and installation for optimal airflow.

Condensate Drain and Utility Connections

Evap Condensate Drain Trap Installation

Instructions for installing the condensate drain trap system to prevent overflow.

Utility Connections

Details on making external utility and control connections to the unit.

Electrical Connections

Wiring and Terminal Strip Instructions

Guidance on field wiring, terminal strip connections, and wire gauge.

Sensor Types and Installation

Information on various sensors and their field installation requirements.

Gas Connections

Gas Piping Requirements

Conformance with codes and piping size determination for gas supply.

Sediment Trap and Shut-off Valve Installation

Recommended installation of sediment trap and manual shut-off valve.

Gas Heating Vent Terminals and Combustion Air Hoods

Vent Terminal Configuration

Details on required vent terminals and combustion air hoods based on model.

Installation Steps

Step-by-step instructions for installing vent terminals and hoods.

Gas Heating Condensate Drain and Trap Installation

Furnace Condensate Drain System

Requirements for condensate drain systems for condensing furnaces.

Hot Water Piping Connections

Hot Water Coil Connections

Typical piping installation and recommended components for hot water coils.

Optional Freeze Stat

Information on the factory-installed freeze stat for hot water coils.

Start-Up Procedure

General Unit Checks

Covers power, wiring, voltage, fuses, and component checks before start-up.

Blower Adjustments

Procedures for adjusting supply and exhaust fan speeds for airflow balancing.

Checking Refrigerant Charge

How to check and verify the system refrigerant charge for proper operation.

Gas Heating Option Setup

Steps for checking and adjusting gas pressure and controls for heating.

Energy Recovery Exhaust Option

Start-up steps specific to units equipped with the ERM option.

Unit Component Identification / Location

B- and C-Cabinet Components

Identifies components in the controls cabinet for B & D units.

Blower/Evaporator/Filter/Damper Sections (B & C-Cabinet)

Component locations within the blower/evaporator/filter/damper sections for B & C units.

Compressor/Condenser/Blower Sections (D-Cabinet)

Component locations within the compressor/condenser/blower sections for D-Cabinet units.

Typical Controls Cabinet (B-Cabinet)

Identifies components within the typical controls cabinet for B-Cabinet units.

Typical Controls Cabinet (C-Cabinet)

Identifies components within the typical controls cabinet for C-Cabinet units.

Typical Controls Cabinet (D-Cabinet)

Identifies components within the typical controls cabinet for D-Cabinet units.

Typical Power Cabinet (D-Cabinet)

Identifies components within the typical power cabinet for D-Cabinet units.

Unit Dimensions

B-Cabinet Unit Dimensions (No ER)

Overall unit dimensions for B-Cabinet units without Energy Recovery.

B-Cabinet Unit Dimensions (With ER)

Overall unit dimensions for B-Cabinet units with Energy Recovery.

C-Cabinet Unit Dimensions

Overall unit dimensions for C-Cabinet units.

D-Cabinet Unit Dimensions (No ER)

Overall unit dimensions for D-Cabinet units without Energy Recovery.

D-Cabinet Unit Dimensions (With ER)

Overall unit dimensions for D-Cabinet units with Energy Recovery.

Base Model Weights

Base Unit and Component Weights

Approximate weights for various unit configurations and components.

Pressure Drop Tables

B-Cabinet Pressure Drop Data

Static pressure drop data for B-Cabinet unit options and accessories.

C-Cabinet Pressure Drop Data

Static pressure drop data for C-Cabinet unit options and accessories.

D-Cabinet Pressure Drop Data

Static pressure drop data for D-Cabinet unit options and accessories.

Maintenance

Fan Assembly Maintenance

Guidelines for checking and maintaining fan assemblies, belts, and bearings.

Electrical Wiring and Motor Maintenance

Procedures for checking electrical wiring and motor lubrication intervals.

Air Filter and Cabinet Door Filter Maintenance

Instructions for cleaning and replacing air filters and cabinet filters.

Cooling Coil Drain Pan Maintenance

Procedures for cleaning the condensate drain pan and system to prevent blockage.

Refrigeration System Coil Maintenance

Instructions for inspecting refrigeration coils for corrosion and leaks.

Duct Furnace Maintenance

Annual maintenance checks for the duct furnace section.

Hot Water Heat Coil Maintenance

Procedures for inspecting and cleaning hot water heat coils.

Energy Recovery Exhaust Assembly Maintenance

Checks for the energy recovery wheel, belt, and seals.

Service & Troubleshooting

General Troubleshooting

Common problems like power failure, motor issues, and airflow.

Compressor and Damper Troubleshooting

Specific issues related to compressor operation and damper function.

Gas Heat Troubleshooting

Common issues with gas heat functioning, ignition, and flame.

Furnace Control Board Error Codes

Explanation of error codes from the primary furnace control board.

Model Identification and Serial Plates

Serial Plate Examples

Examples of serial plates for different unit cabinet sizes.

Model Nomenclature

Gas Furnace Option Nomenclature

Explanation of nomenclature digits for the gas furnace option.

Main Unit Nomenclature

Detailed explanation of the nomenclature for the main unit model MPR.

Commercial Warranty

Warranty Terms and Conditions

Details the seller's warranty terms, limitations, and exclusions.

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