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Modine Manufacturing MPR Series - User Manual

Modine Manufacturing MPR Series
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1MCP15-500.9
October, 2020
INSTALLATION AND SERVICE MANUAL
commercial packaged ventilation system units
model MPR (for units with 24 digit model numbers)
MCP15-500.9
5H0816400000
Inspection on Arrival
1. Inspect unit upon arrival. In case of damage, report it
immediately to transportation company and your local
factory sales representative.
2.
Check rating plate on unit to verify that power supply meets
available electric power at the point of installation.
3. Inspect unit upon arrival for conformance with description
of product ordered (including specifications where
applicable).
THIS MANUAL IS THE PROPERTY OF THE OWNER.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death, and could cause
exposure to substances which have been
determined by various state agencies to cause
cancer, birth defects or other reproductive
harm. Read the installation, operating and
maintenance instructions thoroughly before
installing or servicing this equipment.
WARNING
This unit contains R-410A high pressure
refrigerant. Hazards exist that could result in
personal injury or death. Installation,
maintenance, and service must only be
performed by an HVAC technician qualified in
R-410A refrigerant and using proper tools and
equipment. Due to much higher pressure of
R-410A refrigerant, DO NOT USE service
equipment or tools designed for refrigerants
other than R410A.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury, death or property
damage.
Be sure to read and understand the installation,
operation and service instructions in this manual.
Improper installation, adjustment, alteration,
service or maintenance can cause serious
injury, death or property damage.
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
Do not touch any electrical switch, do
not use any phone in your building.
• Leave the building immediately.
Immediately call your gas supplier from
a phone remote from the building.
Follow the gas suppliers instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
WARNING

Questions and Answers

  • N
    Nathan CamposAug 14, 2025
    How to troubleshoot a power failure in my Modine Manufacturing Fan?
    • J
      Jessica TuckerAug 14, 2025
      If your Modine Manufacturing Fan has a power failure, there are several potential causes: * The disconnect switch may not be turned on. If so, turn it on. * Fuses might be blown, or the circuit breaker could be open. In this case, check and replace the fuses or reset the circuit breaker. * The main power supply to the unit may be off. Turn the power on at the main panel.
  • A
    Adrienne HaleyAug 17, 2025
    What to do if my Modine Manufacturing MPR Fan motor fails?
    • A
      Angela PriceAug 17, 2025
      If the motor of your Modine Manufacturing Fan fails, possible causes include a failed motor (check and replace it), loose wiring to the motor (check and tighten), motor overload (reset the motor starter and check the motor load), or improper supply voltage (check and correct).
  • M
    matthew50Aug 21, 2025
    Why is the blower on my Modine Manufacturing MPR Fan not turning or turning slowly?
    • T
      Thomas McgeeAug 21, 2025
      If the blower in your Modine Manufacturing Fan isn't turning or is turning slowly, consider these potential causes: * A broken drive belt (check and replace it). * Motor voltage too low (check and correct). * Supply power line sizing too small (check and correct). * Controls are in Unoccupied mode (wait for Occupied mode or override). * Controller alarm (check and correct). * Blower door open (close the door).
  • M
    Michele JohnsonAug 25, 2025
    How to fix insufficient airflow in my Modine Manufacturing MPR?
    • M
      Mark JohnsonAug 25, 2025
      If your Modine Manufacturing Fan has insufficient airflow, several factors could be responsible: * The motor may be running backwards; check and correct the motor wiring to the phase rotation of the supply power, reversing any two lines to the motor. * The fan speed setting might be too low; check and correct it. * Filters or coils could be dirty or clogged; check and clean or replace them. * The duct system may have more static pressure drop than expected; check and correct it. * Dampers and/or discharge registers may be closed; check and correct.
  • D
    Daniel EdwardsAug 28, 2025
    What causes excessive airflow in my Modine Manufacturing MPR and how can I resolve it?
    • S
      Sheila PottsAug 28, 2025
      If your Modine Manufacturing Fan has excessive airflow, consider these possible causes: * The fan speed setting is too high. Check and correct it. * Filters are not in place. Check and reinstall them. * Ductwork grilles or registers are not installed. Check and install them. * The duct system has less static pressure drop than expected. Check and correct it. * An access door is open. Close all unit side access doors.
  • G
    Gary TateAug 31, 2025
    Why won't the compressor(s) in my Modine Manufacturing MPR Fan operate?
    • A
      Amber LopezAug 31, 2025
      If the compressor(s) in your Modine Manufacturing Fan do not operate, here are some things to check: * The controls may be in Unoccupied mode. Wait for Occupied mode or override. * There may be an ambient lockout, low pressure lockout, or high pressure lockout. Check and wait or override. * There might be an inter-stage delay. Check and wait or override. * The airflow proving switch may not be closing. Check and correct it. * The thermostat may not be calling for cooling. Check and wait or override. * The drain pan float switch may be open. Check the switch and the drain line (pan, trap, piping) for proper drainage, and verify the trap is primed with water.
  • K
    katherinejonesSep 3, 2025
    What could be wrong if the gas heat isn't functioning properly in my Modine Manufacturing Fan?
    • K
      kimberly76Sep 3, 2025
      If the gas heat in your Modine Manufacturing Fan is not functioning properly, consider the following: * The thermostat may not be calling for heat. Check and wait or override. * Limit switches may be open. Check and correct. * The main gas supply may not be turned on. Check and correct. * There may be air in the gas line. Purge per instructions. * Loose wiring to ignition controls or gas valves. Check and tighten. * A failed ignition controller or gas valve. Check and replace. * A failed flame sensor. Check and replace. * Improper supply air temperature sensor installation. Check and correct. * Clogged condensate drain line (condensing or hybrid condensing heat option only). Check condensate drain line, clear as needed.
  • R
    Richard GentrySep 7, 2025
    What should I do if the dampers on my Modine Manufacturing MPR aren't working?
    • V
      Victor MooreSep 7, 2025
      If the dampers in your Modine Manufacturing Fan do not operate, possible causes include: * Failed damper motor(s). Check and replace. * Loose wiring to damper motor(s). Check and tighten. * Controls are in Unoccupied mode. Wait for Occupied mode or override. * Ambient lockout. Check and wait or override.
  • J
    John WoodSep 10, 2025
    Why is the electric heat not functioning in my Modine Manufacturing MPR?
    • D
      Dennis HughesSep 10, 2025
      If the electric heat in your Modine Manufacturing Fan is not functioning, check for these potential issues: * Thermostat not calling for heat: Check and wait or override. * Limit switches are open: Check and correct. * Overload relay is tripped: Check and correct. * Failed heat modules: Check and replace.

Summary

Special Precautions

Hazard Intensity Levels

Defines DANGER, WARNING, CAUTION, and IMPORTANT levels for hazard communication.

Safety Warnings and Precautions

Groups DANGER, WARNING, and CAUTION statements for safe operation and installation.

Unit Location and Clearances

Location Recommendations

Guidance on selecting the proper unit installation site considering various factors.

Combustible Material and Service Clearances

Specifies minimum clearances to combustible materials and for service access.

Roof Curb and Rigging Instructions

Roof Curb Installation

Guidelines and procedures for installing the optional roof curb.

General Rigging Instructions

Safety procedures for lifting and rigging the unit safely.

Unit and Duct Installation

Duct Design Recommendations

Provides guidelines for proper duct sizing and installation for optimal airflow.

Condensate Drain and Utility Connections

Evap Condensate Drain Trap Installation

Instructions for installing the condensate drain trap system to prevent overflow.

Utility Connections

Details on making external utility and control connections to the unit.

Electrical Connections

Wiring and Terminal Strip Instructions

Guidance on field wiring, terminal strip connections, and wire gauge.

Sensor Types and Installation

Information on various sensors and their field installation requirements.

Gas Connections

Gas Piping Requirements

Conformance with codes and piping size determination for gas supply.

Sediment Trap and Shut-off Valve Installation

Recommended installation of sediment trap and manual shut-off valve.

Gas Heating Vent Terminals and Combustion Air Hoods

Vent Terminal Configuration

Details on required vent terminals and combustion air hoods based on model.

Installation Steps

Step-by-step instructions for installing vent terminals and hoods.

Gas Heating Condensate Drain and Trap Installation

Furnace Condensate Drain System

Requirements for condensate drain systems for condensing furnaces.

Hot Water Piping Connections

Hot Water Coil Connections

Typical piping installation and recommended components for hot water coils.

Optional Freeze Stat

Information on the factory-installed freeze stat for hot water coils.

Start-Up Procedure

General Unit Checks

Covers power, wiring, voltage, fuses, and component checks before start-up.

Blower Adjustments

Procedures for adjusting supply and exhaust fan speeds for airflow balancing.

Checking Refrigerant Charge

How to check and verify the system refrigerant charge for proper operation.

Gas Heating Option Setup

Steps for checking and adjusting gas pressure and controls for heating.

Energy Recovery Exhaust Option

Start-up steps specific to units equipped with the ERM option.

Unit Component Identification; Location

B- and C-Cabinet Components

Identifies components in the controls cabinet for B & D units.

Blower;Evaporator;Filter;Damper Sections (B & C-Cabinet)

Component locations within the blower/evaporator/filter/damper sections for B & C units.

Compressor;Condenser;Blower Sections (D-Cabinet)

Component locations within the compressor/condenser/blower sections for D-Cabinet units.

Typical Controls Cabinet (B-Cabinet)

Identifies components within the typical controls cabinet for B-Cabinet units.

Typical Controls Cabinet (C-Cabinet)

Identifies components within the typical controls cabinet for C-Cabinet units.

Typical Controls Cabinet (D-Cabinet)

Identifies components within the typical controls cabinet for D-Cabinet units.

Typical Power Cabinet (D-Cabinet)

Identifies components within the typical power cabinet for D-Cabinet units.

Unit Dimensions

B-Cabinet Unit Dimensions (No ER)

Overall unit dimensions for B-Cabinet units without Energy Recovery.

B-Cabinet Unit Dimensions (With ER)

Overall unit dimensions for B-Cabinet units with Energy Recovery.

C-Cabinet Unit Dimensions

Overall unit dimensions for C-Cabinet units.

D-Cabinet Unit Dimensions (No ER)

Overall unit dimensions for D-Cabinet units without Energy Recovery.

D-Cabinet Unit Dimensions (With ER)

Overall unit dimensions for D-Cabinet units with Energy Recovery.

Base Model Weights

Base Unit and Component Weights

Approximate weights for various unit configurations and components.

Pressure Drop Tables

B-Cabinet Pressure Drop Data

Static pressure drop data for B-Cabinet unit options and accessories.

C-Cabinet Pressure Drop Data

Static pressure drop data for C-Cabinet unit options and accessories.

D-Cabinet Pressure Drop Data

Static pressure drop data for D-Cabinet unit options and accessories.

Maintenance

Fan Assembly Maintenance

Guidelines for checking and maintaining fan assemblies, belts, and bearings.

Electrical Wiring and Motor Maintenance

Procedures for checking electrical wiring and motor lubrication intervals.

Air Filter and Cabinet Door Filter Maintenance

Instructions for cleaning and replacing air filters and cabinet filters.

Cooling Coil Drain Pan Maintenance

Procedures for cleaning the condensate drain pan and system to prevent blockage.

Refrigeration System Coil Maintenance

Instructions for inspecting refrigeration coils for corrosion and leaks.

Duct Furnace Maintenance

Annual maintenance checks for the duct furnace section.

Hot Water Heat Coil Maintenance

Procedures for inspecting and cleaning hot water heat coils.

Energy Recovery Exhaust Assembly Maintenance

Checks for the energy recovery wheel, belt, and seals.

Service & Troubleshooting

General Troubleshooting

Common problems like power failure, motor issues, and airflow.

Compressor and Damper Troubleshooting

Specific issues related to compressor operation and damper function.

Gas Heat Troubleshooting

Common issues with gas heat functioning, ignition, and flame.

Furnace Control Board Error Codes

Explanation of error codes from the primary furnace control board.

Model Identification and Serial Plates

Serial Plate Examples

Examples of serial plates for different unit cabinet sizes.

Model Nomenclature

Gas Furnace Option Nomenclature

Explanation of nomenclature digits for the gas furnace option.

Main Unit Nomenclature

Detailed explanation of the nomenclature for the main unit model MPR.

Commercial Warranty

Warranty Terms and Conditions

Details the seller's warranty terms, limitations, and exclusions.

Modine Manufacturing MPR Series Specifications

General IconGeneral
BrandModine Manufacturing
ModelMPR Series
CategoryFan
LanguageEnglish

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