EasyManua.ls Logo

Modine Manufacturing MPR20 - User Manual

Modine Manufacturing MPR20
68 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
1MCP15-500.9
October, 2020
INSTALLATION AND SERVICE MANUAL
commercial packaged ventilation system units
model MPR (for units with 24 digit model numbers)
MCP15-500.9
5H0816400000
Inspection on Arrival
1. Inspect unit upon arrival. In case of damage, report it
immediately to transportation company and your local
factory sales representative.
2.
Check rating plate on unit to verify that power supply meets
available electric power at the point of installation.
3. Inspect unit upon arrival for conformance with description
of product ordered (including specifications where
applicable).
THIS MANUAL IS THE PROPERTY OF THE OWNER.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death, and could cause
exposure to substances which have been
determined by various state agencies to cause
cancer, birth defects or other reproductive
harm. Read the installation, operating and
maintenance instructions thoroughly before
installing or servicing this equipment.
WARNING
This unit contains R-410A high pressure
refrigerant. Hazards exist that could result in
personal injury or death. Installation,
maintenance, and service must only be
performed by an HVAC technician qualified in
R-410A refrigerant and using proper tools and
equipment. Due to much higher pressure of
R-410A refrigerant, DO NOT USE service
equipment or tools designed for refrigerants
other than R410A.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury, death or property
damage.
Be sure to read and understand the installation,
operation and service instructions in this manual.
Improper installation, adjustment, alteration,
service or maintenance can cause serious
injury, death or property damage.
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
Do not touch any electrical switch, do
not use any phone in your building.
• Leave the building immediately.
Immediately call your gas supplier from
a phone remote from the building.
Follow the gas suppliers instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
WARNING

Questions and Answers

Summary

WARNING: Fire or Explosion Hazard

What to Do If You Smell Gas

Emergency steps to take when gas is detected, including evacuation and contacting authorities.

WARNING: Installation & Maintenance Hazards

R-410 A Refrigerant Safety

Hazards associated with high-pressure R-410A refrigerant and required technician qualifications.

SPECIAL PRECAUTIONS

WARNING: Lifting and Rigging Safety

Essential safety guidelines for lifting and rigging the equipment to prevent injury or damage.

WARNING: Electrical Safety

Precautions regarding energized components and disconnect switches to prevent shock.

CAUTION: Installation and Operation

General cautionary advice for unit installation, operation, and component handling.

IMPORTANT PRECAUTIONS

Preventing Heat Exchanger Failure

Key steps to avoid premature heat exchanger failure, including location and input limits.

UNIT LOCATION & CLEARANCES

DANGER: Flammable Atmospheres

Critical warning against installation in potentially explosive or flammable environments.

CAUTION: Outdoor Installation Only

Specifies that the appliance must only be installed outdoors and not indoors.

IMPORTANT: Corrosive Vapors

Avoids corrosive vapors to prevent premature heat exchanger damage.

COMBUSTIBLE MATERIAL & SERVICE CLEARANCES

ROOF CURB & RIGGING INSTRUCTIONS

WARNING: Safe Lifting Practices

Critical safety advice for lifting and rigging operations, emphasizing qualified personnel.

UNIT AND DUCT INSTALLATION

CONDENSATE DRAIN & UTILITY CONNECTIONS

Condensate Drain Trap Installation

Detailed steps for installing condensate drain traps and piping to prevent overflow.

ELECTRICAL CONNECTIONS

WARNING: Electrical Hazards

Critical safety warnings related to electrical wiring, connections, and power.

CAUTION: Wet Components

Warning against reusing mechanical or electrical parts that have been exposed to moisture.

ELECTRICAL & GAS CONNECTIONS

Gas Connections Overview

Essential procedures for gas pressure, installation, and safety requirements.

WARNING: Gas Piping Safety

Critical warnings regarding gas pressure testing, safe handling, and pressure limits.

CAUTION: Gas Line Purging

Proper procedure for purging gas supply lines according to industry codes.

IMPORTANT: Gas Input Limits

Prevents heat exchanger damage by adhering to rated gas input limits.

GAS CONNECTIONS DETAILS

GAS HEATING VENT TERMINALS & COMBUSTION AIR HOODS

CONDENSATE DRAIN FOR CONDENSING GAS HEAT

Condensate Drain & Trap Installation

Detailed procedure for installing condensate drains and traps for condensing furnaces.

HOT WATER PIPING CONNECTIONS

Hot Water Heat System Requirements

Important considerations for hot water heating system connections, including fluids and pressure.

GENERAL START-UP PROCEDURE

Pre-Start Safety Checks

Critical safety warnings and checks before unit start-up, including power disconnection.

Initial Unit Checks

Essential checks before powering on the unit, such as voltage, wiring, and fuses.

START-UP PROCEDURE CONTINUED

Blower Speed Adjustments

Procedures for adjusting blower speed for optimal airflow and system balancing.

CHECKING REFRIGERANT CHARGE

R-410 A Refrigerant Safety Warning

Critical safety warnings for handling R-410A refrigerant, emphasizing qualified technicians.

Refrigerant Charge Verification

Procedures for checking and adjusting refrigerant charge using superheat and subcooling.

START-UP: GAS HEATING OPTION

START-UP: GAS HEATING ADJUSTMENTS

START-UP: GAS HEATING FINAL CHECKS

Clearing Furnace Control Error Codes

How to review and clear error codes from the furnace control board.

Final Gas Pressure Checks

Final verification of gas pressures and settings after adjustments.

START-UP: ENERGY RECOVERY EXHAUST

ERV Exhaust Option Safety

Safety and important notes for units equipped with optional Energy Recovery Exhaust.

WARNING: ERV Power Supply

Safety warnings related to the power supply for the Energy Recovery Exhaust section.

IMPORTANT: ERV Blower & Heat

Key checks for ERV blower airflow, exhaust fan limits, and preheat operation.

UNIT COMPONENT ID: ERV CONTROLS CABINET

UNIT COMPONENT ID: B & C-CABINET UNITS

UNIT COMPONENT ID: D-CABINET UNITS

UNIT COMPONENT ID: B-CABINET CONTROLS CABINET

UNIT COMPONENT ID: C-CABINET CONTROLS CABINET

UNIT COMPONENT ID: D-CABINET CONTROLS CABINET

UNIT COMPONENT ID: D-CABINET POWER CABINET

GENERAL MAINTENANCE GUIDELINES

WARNING: Maintenance Safety

Critical safety warnings to follow before performing any maintenance procedures.

CONTINUED MAINTENANCE PROCEDURES

SERVICE & TROUBLESHOOTING

WARNING: Use Approved Parts

Critical warning to use only factory-approved service parts to maintain safety and warranty.

Troubleshooting Table: Main Unit Issues

Table listing common main unit problems, their possible causes, and remedies.

SERVICE & TROUBLESHOOTING CONTINUED

Troubleshooting Table: Unit Operation Issues

Continuation of the troubleshooting table covering various unit operational issues.

SERVICE & TROUBLESHOOTING: FURNACE ERROR CODES

Primary Furnace Control Board Error Codes

Table detailing error codes for the primary furnace control board (VB1200).

Secondary Furnace Control Board Error Codes

Table detailing error codes for the secondary furnace control board (VB1201).

MODEL IDENTIFICATION & SERIAL PLATES

MODEL NOMENCLATURE: GAS FURNACE OPTION

MODEL NOMENCLATURE: MAIN UNIT

MODEL NOMENCLATURE: MAIN UNIT (CONT.)

Modine Manufacturing MPR20 Specifications

General IconGeneral
BrandModine Manufacturing
ModelMPR20
CategoryFan
LanguageEnglish

Related product manuals