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Modine Manufacturing MPR20 - User Manual

Modine Manufacturing MPR20
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1MCP15-500.9
October, 2020
INSTALLATION AND SERVICE MANUAL
commercial packaged ventilation system units
model MPR (for units with 24 digit model numbers)
MCP15-500.9
5H0816400000
Inspection on Arrival
1. Inspect unit upon arrival. In case of damage, report it
immediately to transportation company and your local
factory sales representative.
2.
Check rating plate on unit to verify that power supply meets
available electric power at the point of installation.
3. Inspect unit upon arrival for conformance with description
of product ordered (including specifications where
applicable).
THIS MANUAL IS THE PROPERTY OF THE OWNER.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death, and could cause
exposure to substances which have been
determined by various state agencies to cause
cancer, birth defects or other reproductive
harm. Read the installation, operating and
maintenance instructions thoroughly before
installing or servicing this equipment.
WARNING
This unit contains R-410A high pressure
refrigerant. Hazards exist that could result in
personal injury or death. Installation,
maintenance, and service must only be
performed by an HVAC technician qualified in
R-410A refrigerant and using proper tools and
equipment. Due to much higher pressure of
R-410A refrigerant, DO NOT USE service
equipment or tools designed for refrigerants
other than R410A.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury, death or property
damage.
Be sure to read and understand the installation,
operation and service instructions in this manual.
Improper installation, adjustment, alteration,
service or maintenance can cause serious
injury, death or property damage.
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
Do not touch any electrical switch, do
not use any phone in your building.
• Leave the building immediately.
Immediately call your gas supplier from
a phone remote from the building.
Follow the gas suppliers instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
WARNING

Questions and Answers

  • L
    Lisa ParkerAug 14, 2025
    How to troubleshoot a power failure in my Modine Manufacturing Fan?
    • W
      William HansenAug 14, 2025
      If your Modine Manufacturing Fan has a power failure, there are several potential causes: * The disconnect switch may not be turned on. If so, turn it on. * Fuses might be blown, or the circuit breaker could be open. In this case, check and replace the fuses or reset the circuit breaker. * The main power supply to the unit may be off. Turn the power on at the main panel.
  • D
    Daniel LeonardAug 17, 2025
    What to do if my Modine Manufacturing Fan motor fails?
    • R
      Richard Goodwin DDSAug 17, 2025
      If the motor of your Modine Manufacturing Fan fails, possible causes include a failed motor (check and replace it), loose wiring to the motor (check and tighten), motor overload (reset the motor starter and check the motor load), or improper supply voltage (check and correct).
  • B
    Brian BowmanAug 21, 2025
    Why is the blower on my Modine Manufacturing MPR20 not turning or turning slowly?
    • C
      Courtney MorganAug 21, 2025
      If the blower in your Modine Manufacturing Fan isn't turning or is turning slowly, consider these potential causes: * A broken drive belt (check and replace it). * Motor voltage too low (check and correct). * Supply power line sizing too small (check and correct). * Controls are in Unoccupied mode (wait for Occupied mode or override). * Controller alarm (check and correct). * Blower door open (close the door).
  • A
    Andre LynnAug 25, 2025
    How to fix insufficient airflow in my Modine Manufacturing Fan?
    • M
      Madison CochranAug 26, 2025
      If your Modine Manufacturing Fan has insufficient airflow, several factors could be responsible: * The motor may be running backwards; check and correct the motor wiring to the phase rotation of the supply power, reversing any two lines to the motor. * The fan speed setting might be too low; check and correct it. * Filters or coils could be dirty or clogged; check and clean or replace them. * The duct system may have more static pressure drop than expected; check and correct it. * Dampers and/or discharge registers may be closed; check and correct.
  • J
    Justin WebbAug 28, 2025
    What causes excessive airflow in my Modine Manufacturing MPR20 and how can I resolve it?
    • J
      jamesmooreAug 28, 2025
      If your Modine Manufacturing Fan has excessive airflow, consider these possible causes: * The fan speed setting is too high. Check and correct it. * Filters are not in place. Check and reinstall them. * Ductwork grilles or registers are not installed. Check and install them. * The duct system has less static pressure drop than expected. Check and correct it. * An access door is open. Close all unit side access doors.
  • J
    Julie DunlapAug 31, 2025
    Why won't the compressor(s) in my Modine Manufacturing Fan operate?
    • J
      Joshua DeanAug 31, 2025
      If the compressor(s) in your Modine Manufacturing Fan do not operate, here are some things to check: * The controls may be in Unoccupied mode. Wait for Occupied mode or override. * There may be an ambient lockout, low pressure lockout, or high pressure lockout. Check and wait or override. * There might be an inter-stage delay. Check and wait or override. * The airflow proving switch may not be closing. Check and correct it. * The thermostat may not be calling for cooling. Check and wait or override. * The drain pan float switch may be open. Check the switch and the drain line (pan, trap, piping) for proper drainage, and verify the trap is primed with water.
  • C
    Cheryl FuentesSep 3, 2025
    What could be wrong if the gas heat isn't functioning properly in my Modine Manufacturing MPR20?
    • J
      James AdamsSep 3, 2025
      If the gas heat in your Modine Manufacturing Fan is not functioning properly, consider the following: * The thermostat may not be calling for heat. Check and wait or override. * Limit switches may be open. Check and correct. * The main gas supply may not be turned on. Check and correct. * There may be air in the gas line. Purge per instructions. * Loose wiring to ignition controls or gas valves. Check and tighten. * A failed ignition controller or gas valve. Check and replace. * A failed flame sensor. Check and replace. * Improper supply air temperature sensor installation. Check and correct. * Clogged condensate drain line (condensing or hybrid condensing heat option only). Check condensate drain line, clear as needed.
  • W
    William HartmanSep 6, 2025
    What should I do if the dampers on my Modine Manufacturing Fan aren't working?
    • M
      Mrs. Melinda Blankenship MDSep 7, 2025
      If the dampers in your Modine Manufacturing Fan do not operate, possible causes include: * Failed damper motor(s). Check and replace. * Loose wiring to damper motor(s). Check and tighten. * Controls are in Unoccupied mode. Wait for Occupied mode or override. * Ambient lockout. Check and wait or override.
  • D
    David CunninghamSep 10, 2025
    Why is the electric heat not functioning in my Modine Manufacturing Fan?
    • S
      Sharon HernandezSep 10, 2025
      If the electric heat in your Modine Manufacturing Fan is not functioning, check for these potential issues: * Thermostat not calling for heat: Check and wait or override. * Limit switches are open: Check and correct. * Overload relay is tripped: Check and correct. * Failed heat modules: Check and replace.

Summary

WARNING: Fire or Explosion Hazard

What to Do If You Smell Gas

Emergency steps to take when gas is detected, including evacuation and contacting authorities.

WARNING: Installation & Maintenance Hazards

R-410 A Refrigerant Safety

Hazards associated with high-pressure R-410A refrigerant and required technician qualifications.

SPECIAL PRECAUTIONS

WARNING: Lifting and Rigging Safety

Essential safety guidelines for lifting and rigging the equipment to prevent injury or damage.

WARNING: Electrical Safety

Precautions regarding energized components and disconnect switches to prevent shock.

CAUTION: Installation and Operation

General cautionary advice for unit installation, operation, and component handling.

IMPORTANT PRECAUTIONS

Preventing Heat Exchanger Failure

Key steps to avoid premature heat exchanger failure, including location and input limits.

UNIT LOCATION & CLEARANCES

DANGER: Flammable Atmospheres

Critical warning against installation in potentially explosive or flammable environments.

CAUTION: Outdoor Installation Only

Specifies that the appliance must only be installed outdoors and not indoors.

IMPORTANT: Corrosive Vapors

Avoids corrosive vapors to prevent premature heat exchanger damage.

COMBUSTIBLE MATERIAL & SERVICE CLEARANCES

ROOF CURB & RIGGING INSTRUCTIONS

WARNING: Safe Lifting Practices

Critical safety advice for lifting and rigging operations, emphasizing qualified personnel.

UNIT AND DUCT INSTALLATION

CONDENSATE DRAIN & UTILITY CONNECTIONS

Condensate Drain Trap Installation

Detailed steps for installing condensate drain traps and piping to prevent overflow.

ELECTRICAL CONNECTIONS

WARNING: Electrical Hazards

Critical safety warnings related to electrical wiring, connections, and power.

CAUTION: Wet Components

Warning against reusing mechanical or electrical parts that have been exposed to moisture.

ELECTRICAL & GAS CONNECTIONS

Gas Connections Overview

Essential procedures for gas pressure, installation, and safety requirements.

WARNING: Gas Piping Safety

Critical warnings regarding gas pressure testing, safe handling, and pressure limits.

CAUTION: Gas Line Purging

Proper procedure for purging gas supply lines according to industry codes.

IMPORTANT: Gas Input Limits

Prevents heat exchanger damage by adhering to rated gas input limits.

GAS CONNECTIONS DETAILS

GAS HEATING VENT TERMINALS & COMBUSTION AIR HOODS

CONDENSATE DRAIN FOR CONDENSING GAS HEAT

Condensate Drain & Trap Installation

Detailed procedure for installing condensate drains and traps for condensing furnaces.

HOT WATER PIPING CONNECTIONS

Hot Water Heat System Requirements

Important considerations for hot water heating system connections, including fluids and pressure.

GENERAL START-UP PROCEDURE

Pre-Start Safety Checks

Critical safety warnings and checks before unit start-up, including power disconnection.

Initial Unit Checks

Essential checks before powering on the unit, such as voltage, wiring, and fuses.

START-UP PROCEDURE CONTINUED

Blower Speed Adjustments

Procedures for adjusting blower speed for optimal airflow and system balancing.

CHECKING REFRIGERANT CHARGE

R-410 A Refrigerant Safety Warning

Critical safety warnings for handling R-410A refrigerant, emphasizing qualified technicians.

Refrigerant Charge Verification

Procedures for checking and adjusting refrigerant charge using superheat and subcooling.

START-UP: GAS HEATING OPTION

START-UP: GAS HEATING ADJUSTMENTS

START-UP: GAS HEATING FINAL CHECKS

Clearing Furnace Control Error Codes

How to review and clear error codes from the furnace control board.

Final Gas Pressure Checks

Final verification of gas pressures and settings after adjustments.

START-UP: ENERGY RECOVERY EXHAUST

ERV Exhaust Option Safety

Safety and important notes for units equipped with optional Energy Recovery Exhaust.

WARNING: ERV Power Supply

Safety warnings related to the power supply for the Energy Recovery Exhaust section.

IMPORTANT: ERV Blower & Heat

Key checks for ERV blower airflow, exhaust fan limits, and preheat operation.

UNIT COMPONENT ID: ERV CONTROLS CABINET

UNIT COMPONENT ID: B & C-CABINET UNITS

UNIT COMPONENT ID: D-CABINET UNITS

UNIT COMPONENT ID: B-CABINET CONTROLS CABINET

UNIT COMPONENT ID: C-CABINET CONTROLS CABINET

UNIT COMPONENT ID: D-CABINET CONTROLS CABINET

UNIT COMPONENT ID: D-CABINET POWER CABINET

GENERAL MAINTENANCE GUIDELINES

WARNING: Maintenance Safety

Critical safety warnings to follow before performing any maintenance procedures.

CONTINUED MAINTENANCE PROCEDURES

SERVICE & TROUBLESHOOTING

WARNING: Use Approved Parts

Critical warning to use only factory-approved service parts to maintain safety and warranty.

Troubleshooting Table: Main Unit Issues

Table listing common main unit problems, their possible causes, and remedies.

SERVICE & TROUBLESHOOTING CONTINUED

Troubleshooting Table: Unit Operation Issues

Continuation of the troubleshooting table covering various unit operational issues.

SERVICE & TROUBLESHOOTING: FURNACE ERROR CODES

Primary Furnace Control Board Error Codes

Table detailing error codes for the primary furnace control board (VB1200).

Secondary Furnace Control Board Error Codes

Table detailing error codes for the secondary furnace control board (VB1201).

MODEL IDENTIFICATION & SERIAL PLATES

MODEL NOMENCLATURE: GAS FURNACE OPTION

MODEL NOMENCLATURE: MAIN UNIT

MODEL NOMENCLATURE: MAIN UNIT (CONT.)

Modine Manufacturing MPR20 Specifications

General IconGeneral
BrandModine Manufacturing
ModelMPR20
CategoryFan
LanguageEnglish

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