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Modine Manufacturing MPR30 - User Manual

Modine Manufacturing MPR30
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1MCP15-500.9
October, 2020
INSTALLATION AND SERVICE MANUAL
commercial packaged ventilation system units
model MPR (for units with 24 digit model numbers)
MCP15-500.9
5H0816400000
Inspection on Arrival
1. Inspect unit upon arrival. In case of damage, report it
immediately to transportation company and your local
factory sales representative.
2.
Check rating plate on unit to verify that power supply meets
available electric power at the point of installation.
3. Inspect unit upon arrival for conformance with description
of product ordered (including specifications where
applicable).
THIS MANUAL IS THE PROPERTY OF THE OWNER.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death, and could cause
exposure to substances which have been
determined by various state agencies to cause
cancer, birth defects or other reproductive
harm. Read the installation, operating and
maintenance instructions thoroughly before
installing or servicing this equipment.
WARNING
This unit contains R-410A high pressure
refrigerant. Hazards exist that could result in
personal injury or death. Installation,
maintenance, and service must only be
performed by an HVAC technician qualified in
R-410A refrigerant and using proper tools and
equipment. Due to much higher pressure of
R-410A refrigerant, DO NOT USE service
equipment or tools designed for refrigerants
other than R410A.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury, death or property
damage.
Be sure to read and understand the installation,
operation and service instructions in this manual.
Improper installation, adjustment, alteration,
service or maintenance can cause serious
injury, death or property damage.
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
Do not touch any electrical switch, do
not use any phone in your building.
• Leave the building immediately.
Immediately call your gas supplier from
a phone remote from the building.
Follow the gas suppliers instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
WARNING

Questions and Answers

Summary

Installation and Service Manual

Fire or Explosion Hazard Warning

Critical safety warning regarding fire and explosion hazards.

Installation and Service Warning

Warning about consequences of improper installation, adjustment, or service.

R-410 A Refrigerant Hazard Warning

Warning about R-410A refrigerant hazards and service qualifications.

Special Precautions and Hazard Levels

Hazard Intensity Level Definitions

Definitions of hazard intensity levels: Danger, Warning, Caution, Important.

Danger Warning for Hazardous Situations

Warning for situations that WILL result in death or serious injury.

General Warning for Installation and Service

General safety warnings for installation and service procedures.

Caution for Installation and Operation

Cautions regarding proper installation and operation procedures.

Important Installation Guidelines

Heat Exchanger Failure Prevention

Critical guidelines to prevent premature heat exchanger failure.

Unit Location and Clearances

Danger: Explosive Atmosphere Warning

Warning against installing appliances in explosive or flammable atmospheres.

Caution: Outdoor Installation Only

Caution to only install appliances outdoors, not indoors.

Important: Corrosive Atmosphere Avoidance

Guideline to avoid corrosive atmospheres for heat exchanger longevity.

Roof Curb Installation and Rigging Procedures

Roof Curb Installation Guidelines

Guidelines and procedures for installing the optional roof curb.

General Rigging Instructions

General guidelines for rigging and lifting the unit safely.

Lifting Lug Installation Warning and Procedure

Critical warning regarding proper lifting lug installation and safety.

Unit and Duct Installation Guidelines

Condensate Drain and Utility Connections

Electrical Connections

Electrical Connection Safety Warnings

Safety warnings for electrical connections and component handling.

Electrical and Gas Connections

Gas Connections Overview

Important guidelines for connecting gas supply to the unit.

Gas Connection Safety Warnings and Cautions

Warnings regarding gas piping pressure, leak testing, and flame use.

Gas Input Rating Importance

Guideline to prevent heat exchanger failure by matching input to serial plate rating.

Gas Connections Details and Tables

Gas Heating Option Vent Terminals and Hoods

Gas Heating Vent Terminals Installation

Gas Heating Vent Terminals (Continued)

Gas Heating Condensate Drain and Trap Installation

Hot Water Piping Connections

Hot Water Heat System Cautions

Cautions regarding water systems, steam, and temperature/pressure limits.

Start-Up Procedure

General Start-Up Steps and Safety Warnings

General start-up steps, safety warnings, and important considerations.

Start-Up Procedure - Continued

Blower Adjustments for Direct and Belt Drive Fans

Procedures for adjusting blower speed for proper airflow.

Checking Refrigerant Charge

Procedures for checking and verifying refrigerant charge.

Gas Heating Option Setup

Procedures for setting up and adjusting the gas heating option.

Furnace Control Board Error Code Management

Procedures for reviewing and clearing furnace control board error codes.

Energy Recovery Exhaust Option Startup

Procedures for starting up units with the Energy Recovery Exhaust option.

Refrigerant Charge Safety Warnings and Table

Safety warnings for refrigerant handling and charge table.

ER Unit Startup Safety and Important Notes

Safety warnings and important notes for ER unit startup.

Unit Component Identification

Option and Accessory Pressure Drop Tables

Maintenance Procedures

General Maintenance Safety and Guidelines

General maintenance steps, safety warnings, and precautions.

Maintenance - Continued

Service & Troubleshooting

Service and Troubleshooting Safety Warnings

Safety warnings regarding service parts and wet components.

Troubleshooting Guide (Table 58.1)

Troubleshooting table for common unit problems and remedies.

Service & Troubleshooting - Continued

Troubleshooting Guide (Table 59.1)

Continuation of the troubleshooting table for unit issues.

Primary Furnace Control Board Error Codes Table

Error codes and descriptions for the primary furnace control board.

Secondary Furnace Control Board Error Codes Table

Error codes and descriptions for the secondary furnace control board.

Model Identification & Serial Plates

Model Nomenclature

Model Nomenclature - Main Unit

Model Nomenclature - Main Unit (Continued)

Modine Manufacturing MPR30 Specifications

General IconGeneral
BrandModine Manufacturing
ModelMPR30
CategoryFan
LanguageEnglish

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