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Moeller DF6-340-15K User Manual

Moeller DF6-340-15K
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Hardware and Engineering
DF6-340-...
Frequency Inverters
01/02 AWB8230-1413GB
1st edition, 01/2002
© Moeller GmbH, Bonn
Author: Holger Friedrich, Jörg Randermann
Editor: Michael Kämper
Translator: Dominik Kreuzer
All brand and product names are trademarks or registered
trademarks of the owner concerned.
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any otherprocess) or processed,
duplicated or distributed by means of electronic systems without
written permission of Moeller GmbH, Bonn.
Subject to alterations without notice.
efesotomasyon.com - Klockner Moeller - inverter

Table of Contents

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Moeller DF6-340-15K Specifications

General IconGeneral
BrandMoeller
ModelDF6-340-15K
CategoryInverter
LanguageEnglish

Summary

Hardware and Engineering

Before Commencing Installation

Essential safety precautions and steps to take before starting the installation process.

Engineering

Connection to the Power Supply

Explains how to connect the DF6 frequency inverter to the mains power supply safely and correctly.

EMC Requirements

Outlines the necessary measures and standards for ensuring electromagnetic compatibility of the DF6 inverter.

Installation

Installing the DF6

Covers the procedures and considerations for mounting the DF6 frequency inverter correctly.

Mounting the DF6

Details the mechanical steps for securely mounting the DF6 frequency inverter using screws.

EMC Compliance

Explains how to achieve EMC compliance through proper installation and filter usage.

EMC-compliant Installation

Recommends measures for an EMC-compliant setup, including enclosure and cable management.

Using the Radio Interference Filter

Guides on the correct installation and connection of radio interference filters for EMC compliance.

Earthing Measures

Details essential earthing procedures for metallic enclosures and components for EMC safety.

EMC Measures in the Control Panel

Describes how to implement EMC measures within a control cabinet for optimal performance.

Electrical Connection

Provides comprehensive instructions for making all necessary electrical connections to the inverter.

Operating the DF6

Initial Startup

Key checks and steps to perform before powering on and operating the frequency inverter.

Keypad

Describes the physical layout and functions of the DF6's LCD keypad for operation.

Operation with LCD Keypad

Explains how to navigate and use the LCD keypad for parameter settings and inverter operation.

Changing Display and Basic Parameters

Guides on how to modify display parameters and basic settings using the keypad.

Changing the Parameters of the Extended Parameter Groups

Details the process for adjusting parameters within extended function groups for advanced configuration.

Operational Warnings

Lists critical warnings and precautions to observe during operation to prevent damage or injury.

Programming the Control Signal Terminals

Fixed Frequency Selection (FF1 to FF4)

Describes how to select up to 16 user-definable fixed frequencies using digital inputs.

Bitwise Fixed Frequency Selection (SF1 to SF7)

Details how to access up to seven fixed frequencies directly using digital inputs configured as SF1-SF7.

Start/Stop

Explains how to configure digital inputs for controlling motor start, stop, and direction.

Clockwise Operation (FW)

Instructions for configuring a digital input for clockwise motor operation and start/stop control.

Anticlockwise Operation (REV)

Instructions for configuring a digital input for anticlockwise motor operation and start/stop control.

Issue Start Signal

Explains how the start signal is issued, whether via digital inputs or the keypad's ON key.

Second Time Ramp (2CH)

Describes how to activate a second acceleration/deceleration time using a digital input.

Controller Inhibit and Coasting (Free Run Stop – FRS)

Explains how to use the FRS input to stop the motor by coasting or controlled deceleration.

External Fault Message (EXT)

Details how to use an external fault signal to trigger a fault message and stop the inverter.

Unattended Start Protection (USP)

Explains the USP function to prevent automatic motor restarts after power interruptions.

Reset (RST)

Describes how to acknowledge fault messages and reset the frequency inverter using the RST input.

Jog Mode (JOG)

Explains how to operate the motor in jog mode for manual setup and positioning tasks.

Software Protection (SFT)

Details how to protect configured parameters from unintentional changes using the SFT input.

Motor Potentiometer Functions: Accelerate (UP) – Decelerate (DWN) – Reset Frequency (UDC)

Explains how to use digital inputs to control acceleration, deceleration, and frequency reset.

Use Second Parameter Set (SET)

Describes how to use a second set of parameters for operating different motors or configurations.

Activate DC Braking (DB)

Explains how to activate DC braking for the motor using a digital input or automatic frequency detection.

Change Over Current Limit (OLR)

Details how to define and switch between different overload limits for motor protection.

Heavy Mains Starting (CS)

Describes the CS function for starting drives with very high starting torque directly from the mains.

Setpoint Value Through Keypad (OPE)

Explains how to use the keypad for defining setpoint values and controlling operation.

Three-Wire Control (STA – STP – F/R)

Details how to configure digital inputs for three-wire control of start, stop, and direction.

Activate/Deactivate PID Control Reset PID and Integral Component (PIDC)

Explains how to activate/deactivate PID control and reset the PID integral component using digital inputs.

Overload Signal (OL)

Explains how to configure a relay output to signal when the motor current exceeds a set threshold.

PID Control Deviation Signal (OD)

Describes how to configure a relay output to signal when PID control deviation exceeds a set threshold.

Fault Signal (AL)

Explains how to configure a relay output to signal when a fault condition occurs in the inverter.

Instant Stop (IP) and Undervoltage (UV)

Details how to assign relay outputs for instant stop and undervoltage monitoring signals.

Motor Thermal Overload (THM)

Explains how to configure a relay output to signal motor thermal overload conditions.

Setting Parameters

Setting the Frequency and Start Signal Parameters

Describes methods for adjusting start signal and basic frequency parameters.

Defined Frequency Setpoint

Explains how to define the frequency setpoint value using various input methods.

Start Signal

Specifies how the start signal is issued, via digital inputs, keypad, or serial interface.

DC Braking (DCB)

Explains the DC braking function for decelerating the motor and related parameters.

Automatic Restart After a Fault

Electronic Motor Protection

Tripping Characteristics with Increased Overload Protection

Explains reduced tripping current settings for increased overload protection.

Tripping Characteristic with Normal Overload Protection

Describes the default normal overload protection tripping characteristic.

Tripping Characteristic at Adjustable Overload Protection

Guides on freely selecting tripping characteristics by defining frequency and current coordinates.

Current Limit

Current Limit Characteristic 1

Sets motor current limit behavior during acceleration and static operation.

Tripping Current 1

Defines the tripping current threshold for motor current limitation.

Time Constant 1

Specifies the time for frequency reduction when the current limit is reached.

Current Limit Characteristic 2

Sets motor current limit behavior for a second instance, activated via OLR input.

Tripping Current 2

Defines the tripping current threshold for the second instance of motor current limitation.

Time Constant 2

Specifies the time for frequency reduction for the second current limit instance.

Parameter Protection

Controlled Deceleration

Warnings

Troubleshooting

Motor Will Not Start

Provides guidance on diagnosing and resolving issues when the motor fails to start.

Drive Speed Does Not Correspond with Frequency

Helps troubleshoot discrepancies between the set frequency and actual drive speed.

Saved Parameters Do Not Correspond to Entered Values

Addresses issues where entered parameter values are not saved correctly by the inverter.

It Is Not Possible to Make Any Inputs

Guides on resolving situations where keypad or input functions become unresponsive.

The Electronic Motor Protection Activates (Fault Message: E05)

Helps diagnose and resolve faults related to the electronic motor protection system.

Appendix

Cables and Fuses

Specifies recommended cable cross-sections and fuse ratings for mains connection and motor wiring.

Mains Contactors

Lists recommended mains contactors and their ratings based on DF6 phase current.

Mains Choke

Provides information on assigned mains chokes to reduce harmonics and protect the inverter.

RFI Filter

Details radio interference filters, their matching inverters, and electrical specifications.

Standard Form for User-Defined Parameter Settings

A019 Fixed Frequency Selection

Selects between binary or bitwise selection methods for fixed frequency inputs.

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