Mold-Masters Master Series - Page 4

®
Table of Contents
Not under documentation control if printed. May be revised without notice. ©05-2014
Electronic version is available at www.moldmasters.com
Hot Runner User Manual Revision 18
iv
Section 5 - Assembly .......................................................5-1
Introduction .......................................................................................................................... 5-1
Gate Seal Finishing ............................................................................................................. 5-3
Hot Valve / Hot Sprue / F Type ............................................................................................ 5-3
Water-cooled Gate Insert Installation (Option) .................................................................... 5-3
Master-Series Thermocouple Installation ............................................................................ 5-4
Master-Series Thermocouple Removal ............................................................................... 5-5
Dura Line Thermocouple Installation ................................................................................... 5-5
Nozzle Insertion ................................................................................................................... 5-7
Nozzle Wire Layout ............................................................................................................. 5-7
Valve Bushings .................................................................................................................... 5-8
Mounting the Manifold ......................................................................................................... 5-9
Main Manifolds ...................................................................................................................5-11
Pressure Disk Installation ..................................................................................................5-13
EcoDisk Installation ............................................................................................................5-14
Installing Heater Plates.......................................................................................................5-15
Installation of Inlet Components .........................................................................................5-16
Section 6 - Electrical Testing ...........................................6-1
Introduction .......................................................................................................................... 6-1
Wiring Check ....................................................................................................................... 6-1
Electrical Safety Testing ...................................................................................................... 6-1
Thermocouple Wiring Guidelines ........................................................................................ 6-3
Functional Test with a Temperature Controller .................................................................... 6-3
Re-testing ............................................................................................................................ 6-3
Section 7 - Hot Half Assembly ......................................... 7-1
Introduction .......................................................................................................................... 7-1
Assembling the Hot Half ...................................................................................................... 7-1
Stack Mold Cavity Plate Installation .................................................................................... 7-2