What to do if the output fuse for a zone fails in my Mold-Masters TempMaster MT-06-06 Temperature Controller?
If the output fuse fails, it indicates a fault external to the controller. Replace the fuse with one of the same rating and type, specifically a High Rupture Current load fuse. The fuse is located on the control card.
Why is my Mold-Masters Temperature Controller showing a LINE error message?
The absence of mains supply synchronisation pulses can cause a LINE error message. This is commonly due to a missing phase or incorrectly wired plug (swapped phase and neutral). Switch off and isolate the controller, then check the supply wiring to ensure all three phases are present.
What to do if my Mold-Masters TempMaster MT-06-06 Temperature Controller shows a REV alarm?
A REV alarm indicates a shorted or reversed thermocouple. If the REV alarm persists, switch off the controller and investigate the zone in question. You can also slave the affected zone to a working zone temporarily.
Why is there little or no temperature rise in a zone of my Mold-Masters TempMaster MT-06-06?
If little or no temperature rise is detected in a zone, check the thermocouple wiring for reversals. Also, inspect the heater wiring for faults or an open circuit in the element.
What to do when Mold-Masters Temperature Controller detects an open circuit thermocouple?
If an open circuit thermocouple is detected, you can either slave that control zone to an adjacent zone or change to open loop control for immediate recovery.
Why does my Mold-Masters TempMaster MT-06-06 Temperature Controller show earth faults after being idle?
Earth faults can occur if a tool has been idle and moisture has entered a heater. If you can identify the faulty heater, use adjacent heaters to heat it up and dry it out.
General| Control Type | PID |
|---|---|
| Number of Zones | 6 |
| Input Type | Thermocouple (J, K, T) |
| Display | LCD |
| Communication | RS-485 (Modbus RTU) |
| Model | TempMaster MT-06-06 |
Emphasizes user responsibility for safety and compliance with standards.
Identifies common safety hazards in injection molding equipment.
Details potential hazards during equipment operation.
Explains common safety symbols and their meanings.
Provides guidelines for checking system mains and controller to mold wiring.
Details procedures for ensuring safety during maintenance using lockout/tagout.
Explains the process of electrical lockout/tagout procedures.
Lists energy forms, sources, and corresponding lockout guidelines.
Highlights specific electrical shock and environmental hazards for MT controllers.
Lists general specifications for the MT controller.
Refers to wiring details for connecting the controller to the tool.
Details the components of a controller module: thermocouple inputs, CPU, and output triacs.
Explains the closed-loop operation of MT controllers.
Details how to adjust PID settings for zone response time.
Describes setting deviation limits for Over and Under Temperature alarms.
Details how warning and alarm limits function.
Explains how to enable or disable ground fault detection.
Describes the leak detection function and its alarm signaling.
Configures the controller's response to a thermocouple failure.
Details how to restrict user access to certain functions via password.
Configures external alarm outputs for Manual, Standby, or Boost modes.
Explains how to restore default settings and perform calibration.
Outlines requirements for temperature calibration.
Provides step-by-step instructions for the calibration sequence.
Explains how to enable or disable user options like Manual, Standby, or Boost.
Details fuses and overcurrent protection for the controller.
Describes features for diagnosing faults in cards, heaters, and sensors.
Covers rapid temperature fluctuations and ground fault detection.
Explains causes of temperature fluctuations and testing earth connections.
Details ground fault detection and troubleshooting earth faults.
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