What to do if the output fuse for a zone fails in my Mold-Masters Temperature Controller?
If the output fuse fails, it indicates a fault external to the controller. Replace the fuse with one of the same rating and type, specifically a High Rupture Current load fuse. The fuse is located on the control card.
Why is my Mold-Masters TempMaster MT Temperature Controller showing a LINE error message?
The absence of mains supply synchronisation pulses can cause a LINE error message. This is commonly due to a missing phase or incorrectly wired plug (swapped phase and neutral). Switch off and isolate the controller, then check the supply wiring to ensure all three phases are present.
What to do if my Mold-Masters TempMaster MT shows a REV alarm?
A REV alarm indicates a shorted or reversed thermocouple. If the REV alarm persists, switch off the controller and investigate the zone in question. You can also slave the affected zone to a working zone temporarily.
Why is there little or no temperature rise in a zone of my Mold-Masters TempMaster MT?
If little or no temperature rise is detected in a zone, check the thermocouple wiring for reversals. Also, inspect the heater wiring for faults or an open circuit in the element.
What to do when Mold-Masters TempMaster MT Temperature Controller detects an open circuit thermocouple?
If an open circuit thermocouple is detected, you can either slave that control zone to an adjacent zone or change to open loop control for immediate recovery.
Why does my Mold-Masters TempMaster MT show earth faults after being idle?
Earth faults can occur if a tool has been idle and moisture has entered a heater. If you can identify the faulty heater, use adjacent heaters to heat it up and dry it out.
General| Brand | Mold-Masters |
|---|---|
| Model | TempMaster MT |
| Category | Temperature Controller |
| Language | English |
Describes the controller's purpose in plastic molding equipment.
Provides manual version and release date information.
Information on warranty coverage provided with the order.
Policy for returning parts to Mold-Masters.
Guidelines for product relocation and resale.
Copyright information for the manual content.
Lists units and their conversion values used in the manual.
Lists registered trademarks and patent information.
Details of global manufacturing sites.
Contact information for regional support offices.
List of international representatives for support.
Overview of safety information and employer responsibilities.
Identification of common hazards in injection molding equipment.
Detailed breakdown of hazards by area.
Hazards encountered during equipment operation.
Explanation of common safety symbols used in the manual.
Table detailing safety symbols and their meanings.
Guidelines for verifying system wiring for safety and function.
Procedures for lockout/tagout safety.
Detailed steps for electrical lockout procedures.
Guidelines for locking out different energy sources.
Table of energy forms and lockout procedures.
Procedures for safe and environmentally friendly disposal of equipment.
Specific hazards related to MT/MT2 controllers.
General specifications of the controller and console.
Table listing general controller specifications.
Information on compatibility with the predecessor TMXL series.
Details on connecting the controller to the molding tool.
Information on accepted power supply ranges and phases.
Details on recommended inline filters for power line noise.
How to turn the controller on and off.
Procedure for powering on the controller.
How to turn off individual controller modules.
Procedure for powering off the entire controller.
Steps to switch off specific zones on the controller.
Description of the controller cabinet's features.
Details of the controller's internal modules.
Explanation of the controller's operating principles.
How to configure the ramp feature to skip dwell time.
Overview of the controller's program menus for setup.
General setup warnings and precautions.
Electrical shock hazards during controller setup.
Trip hazards related to controller cables on the floor.
Introduction to the setup section and default settings.
Table listing factory default controller settings.
How to number controller zones logically.
How to change the display between Celsius and Fahrenheit.
How to adjust PID settings for zone response time.
How to enable or disable the ramp feature to reach temperature faster.
How to configure the boost temperature value for zones.
How to configure the standby temperature value for zones.
How to set and monitor temperature limits for zones.
Setting warning and alarm thresholds based on setpoint deviation.
How to configure ground fault detection settings.
How to configure mold leak detection to trigger alarms.
How to configure controller response to thermocouple failure.
How to restrict user access to certain functions.
How to extend alarms for specific operational modes.
How to select the display language for the controller.
How to set operating temperatures for individual zones.
General operational warnings and precautions.
How to operate the controller in normal Run mode.
How to turn off individual zones.
How to turn off individual controller modules.
How to operate the controller in manual (open loop) mode.
How to adjust the power level in manual mode.
How to use slave mode for zone control when a thermocouple is faulty.
How to use standby and boost modes for temperature management.
How to activate standby mode for all zones simultaneously.
How to activate boost mode for all zones simultaneously.
Notes on when standby/boost features may be unavailable.
How to activate standby mode for individual zones.
How to exit standby mode and return to Auto mode.
How to activate boost mode for individual zones.
How to adjust temperature settings using up/down buttons.
General maintenance warnings and precautions.
Cautions regarding external cables and connections.
Overview of service and repair procedures.
Information on obtaining replacement parts.
Procedures for cleaning and inspecting the controller.
How to restore default settings and perform recalibration.
Details of factory default settings for the controller.
Table listing factory default controller settings.
Prerequisites and steps for temperature calibration.
Step-by-step procedure for calibrating the controller.
How to enable or disable user options via the M.Dis setting.
Information on fuses and overcurrent protection for safety.
Critical warning about high voltage during maintenance.
Caution about replacing ruptured fuses.
Maintenance procedures for cooling fans.
Information on fuses for controller cards.
Details on fuses for the onboard power supply.
Specifies the type of output fuse used.
Specifies the type of input fuse used.
General troubleshooting warnings and precautions.
Diagnostics for individual controller cards and their faults.
Table of alarm messages, causes, and actions.
Other potential issues and their causes.
Identifies causes for rapid temperature fluctuations.
Explains ground fault detection and causes.
Procedures for safely removing controller modules.
General wiring warnings and precautions.
Caution for three-phase connections and incorrect wiring.
Wiring instructions for single-phase supply cables.
Designation and wiring for three-phase supplies.
Wiring configuration for a 5-wire star 380VAC supply.
Steps to configure the terminal block for a star supply.
Wiring instructions for four-wire delta 240V supply.
Cable markings for four-wire star configurations.
Steps to configure the terminal block for a delta supply.
Details on recommended inline filters for power line noise.
Information on alarm output connections via HAN4A connector.
Pinout table for the HAN4A connector.
Standard connections between the controller and the molding tool.
Specific wiring details for the MT-02-02 model.
Wiring configuration for MT-02-02 in the UK and Europe.
Pinout table for MT-02-02 UK/Europe.
Wiring configuration for MT-02-02 in India.
Pinout table for MT-02-02 India.
Wiring configuration for MT-02-02 in North America.
Pinout table for MT-02-02 North America.
Wiring configuration for the MT-04-04 system.
Pinout table for the MT-04-04 system.
Wiring configuration for the MT-06-06 system.
Pinout table for the MT-06-06 system.
General wiring for MT-12-12 and MT-18-xx systems.
Wiring configuration for MT-12-12/MT-18-xx in UK/Europe.
Pinout table for MT-12-12/MT-18-xx UK/Europe.
Wiring configuration for MT-12-12/MT-18-xx in North America.
Pinout table for MT-12-12/MT-18-xx North America (Plug 1).
Pinout table for MT-12-12/MT-18-xx North America (Plug 2).
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